Curt Group 3025101 Manual de usuario

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 1

POWERED RUNNING BOARDS

INSTALLATION MANUAL

Parts List

1Driver / left running board*

1Passenger / right running board*

4Mounting bracket, standard

2Mounting bracket, middle

6Step bracket

8L-bracket

2Def tank bracket

6T-rails

8Hex bolt, M8

8Flat washer, M8

8Lock washer, M8

4Clip nut, M8

24 Flat washer, 5/16"

24 Nylock nut, 5/16"

12 Hex bolt, 7/16" x 1"

24 Flat washer, 7/16"

12 Lock washer, 7/16"

12 Hex nut, 7/16"

2Rubber grommet

4Door sensor

2Door sensor extension

4Magnet

2Alcohol wipe

1Power switch

1Circuit board

1Anti-seize

1Wire loom

1Wiring harness, two-piece

2LED light

2LED light bracket

4Double-sided foam tape, 3/4" x 3/4"

8Double-sided foam tape, 1/2" x 1/2"

* Running boards sold separately

Tools Required

Ratchet Drill

Socket set Drill bit set

Zip ties Level

Level of Difﬁculty

Moderate

Notes and Maintenance

Before you begin installation, read all instructions thoroughly.

Proper tools will improve the quality of installation and reduce the time required.

No maintenance required on waterproof harness or water-resistant motors.

If mud or dirt is built up on the steps, simply spray them off and let them air dry.

Mild automotive detergent may be used to clean the product. Do not use dish detergent, abrasive

cleaners, abrasive pads, wire brushes or other similar products that may damage the ﬁnish.

Periodic inspection of all wires and connections should be

performed to ensure there is no visible damage or loose connections.

Refer to the last page of this manual for troubleshooting,

warranty and product registration information.

Refer to the table to the left when securing hardware during the

installation process to help prevent damage to the product or vehicle.

Part Numbers

3025101 (brackets) 3025179 (boards) 3047902 (brackets & boards)

3015101 (brackets) 3015179 (boards) 3037902 (brackets & boards)

Product Photo

Powered Running Boards (not included)

StandardFront

Standard

Middle

Standard

Standard Rear

Def tank

WARNING

Improper electrical installation may result in personal injury. Unless

you are familiar with the installation and handling of electrical systems,

have this step performed by someone who has that familiarity.

Torque Speciﬁcations

MET

M6 bolt 3 ft-lbs.

M8 bolt 7 ft-lbs.

SAE

5/16" bolt 7 ft-lbs.

7/16" bolt 20 ft-lbs.

Use above torque setting unless otherwise noted

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 2

Bracket Location Diagram

MiddleMiddle

Standard

StandardStandard

Def tank

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 3

Step 1

Starting on the driver side, locate the five

mounting locations underneath the vehicle.

This installation will use the first, second,

fourth and fifth mounting tabs.

Note: Each bracket is specific to a mounting

location. Refer to page 1 product image for

correct locations.

Step 2

Starting at the front driver-side mounting

location, locate the threaded hole on the

inside of the body panel and place an

L-bracket on to that panel.

Attach one standard mounting bracket to the

L-bracket and vehicle using an M8 hex bolt,

flat washer and lock washer.

Attach the pinch weld with a 5/16" flat washer

and nylock nut. Attach a step bracket using

two 7/16" hex bolts, two 7/16" lock washers,

two 7/16" flat washers and two 7/16" hex nuts.

Snug the hardware, but do not fully tighten.

Repeat this step for the

second mounting location.

Step 3

Locate the fourth mounting tab from step 1.

Insert an M8 clip nut through the access hole

and align it over the adjacent smaller hole.

Secure an L-bracket and middle bracket to the

vehicle with an M8 hex bolt, lock washer and

flat washer.

Attach the pinch weld with a 5/16" flat washer

and nylock nut. Snug the hardware, but do not

fully tighten.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 4

Step 6

With help, carefully place the running board

onto the mounting brackets.

Align the T-rails with the mounting brackets

on the vehicle. Slide the top mounting track on

the board over the top flange on each bracket.

Adjust the T-rails in the lower track of the

board so the studs drop into the slots on the

bottom of each mounting bracket.

Step 5

With the driver-side brackets installed, take

the driver-side running board and insert three

T-rails into the slot as shown.

Note: Position each T-rail as close to the

mounting bracket location as possible.

Step 4

Locate the fifth mounting tab from step 1.

Insert an M8 clip nut through the access hole

and align it over the adjacent smaller hole.

Place an L-bracket on to the body panel.

Attach one standard mounting bracket to the

L-bracket and vehicle using an M8 hex bolt,

flat washer and lock washer.

Attach the pinch weld with a 5/16" flat washer

and nylock nut. Attach a step bracket using

two 7/16" hex bolts, two 7/16" lock washers,

two 7/16" flat washers and two 7/16" hex nuts.

Snug the hardware, but do not fully tighten.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 5

Step 8

At this time, adjust the running board

to the desired location.

With the running board in position,

it is recommended to tighten all

brackets to the vehicle first, followed

by the running board connections.

Repeat steps 1 through 7

on the passenger side.

Step 7

Secure the running board to the front mounting

bracket using one M8 flat washer and one

5/16" nylock nut on each T-rail stud.

Repeat for the middle mounting bracket.

Before securing the rear mounting bracket,

place an LED light bracket over one of the

T-rail studs, as shown in the third image.

Secure each T-rail stud with one M8

flat washer and one 5/16" nylock nut.

Snug the hardware, but do not fully tighten.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 6

Step 9

On the front passenger-side mounting

location, locate the threaded hole on the

inside of the body panel and place an

L-bracket on to that panel.

Note: On models with def tanks you will not

attach to the threaded hole on first mounting

location.

Attach one standard mounting bracket to the

L-bracket and vehicle using an M8 hex bolt,

flat washer and lock washer.

Attach the pinch weld with a 5/16" flat washer

and nylock nut. Attach a step bracket using

two 7/16" hex bolts, two 7/16" lock washers,

two 7/16" flat washers and two 7/16" hex nuts.

Snug the hardware, but do not fully tighten.

Repeat this step for the

second mounting location.

Step 10

Repeat steps 3 and 4 for the third and fourth

mounting bracket locations.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 7

Step 12

Remove the front and rear door trim

panels on both sides of the vehicle.

Note: Remove any other vehicle components

that could interfere with the wiring harness.

Step 11

Remove the fuse from the wiring

harness before installing.

Once the fuse is removed, take that section

of the wiring harness and attach it to the

battery. Route the opposite end of the harness

through the firewall into the cab of the vehicle.

Zip-tie the wiring harness in place

once it is in the desired location.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 8

Step 13

Once the trim panels are removed, take the

second section of wiring harness and route it

under the carpet, through the vehicle, from the

passenger-side rear to the desired location.

Refer to the diagrams below.

20A FUSE

123456789

1011121314151617

WHT

BLU

ORG

YEL

BLK

DBR

RED

BLK

RED

BRN

PNK

PPL

BLK

RED

GRN

GRY

WHT

BLU

PNK

A B

BRN

BLK

RED

14GA RED

BLK

RED

BLK

RED

GRY

GRN

PPL

ORG

YEL

ORG

B A

BLK

RED

BRN

A B

B A

DBR

14GA BLK

FRONT DOOR SENSOR EXTENSION

20A FUSE

14GA RED

BLK

RED

BLK

RED

14GA BLK

WHT

BLU

PNK

A B

BRN

BLK

RED

GRY

GRN

B A

PPL

ORG

YEL

ORG

BLK

RED

BRN

A B

B A

DBR

Wiring Locations

Driver

Door sensor, rear Purple / Orange

Door sensor, front Yellow / Orange

LED light Brown / Dark brown

Actuator Black / Red

Passenger

Door sensor, rear White / Blue

Door sensor, front Grey / Green

LED light Pink / Brown

Actuator Black / Red

Driver-Side

Passenger-Side18-Pin

Connector

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 9

Step 15

If there is no plug in the floor behind the driver

seat, locate a position close to the rear bracket

and drill a 1" hole through the floor of the

vehicle. WARNING: Make sure there are no

obstructions in the drilling location.

Once the hole is drilled, take the driver-side

rear actuator (red / black) and the LED light

(brown / tan) and route it down through the

floor. Secure in place with the provided

rubber grommet. Continue to step 16.

Step 16

On the passenger side, take the sensor wire

(gray / green) and route it to the front of the

vehicle underneath the carpet.

Take the passenger-side rear actuator

(red / black) and the LED light (pink / tan)

and route it through the floor plug behind the

passenger seat. If there is no plug in the floor

behind the passenger seat, repeat step 15 on

the passenger-side of the vehicle.

Step 14

On the driver side, take the power wire and

sensor wire (orange / yellow) and route it to

the front of the vehicle underneath the carpet.

If there is no plug in the floor behind

the driver seat, skip to step 15.

If there is a plug in the floor behind

the driver seat continue this step.

Take the driver-side rear actuator (red / black)

and the LED light (brown / tan) and route it

through the floor plug behind the driver seat.

With the rear wires inserted through

the floor hole, cut a slot in the floor

plug and re-insert it into the hole.

Skip to step 16.

NEED ASSISTANCE? •844.278.4357 •RA •PAGE 10

Step 18

Using the 3/4" x 3/4" double-sided tape, place

the magnet on the door so it lines up with the

sensor. Repeat this for the other three doors.

Step 17

Plug the door sensor into the wiring harness

and route it up the door frame, under the carpet.

Note: Depending on the vehicle, you may need

to use the supplied sensor harness extensions

for the two front door sensors.

Once the harness and sensor are routed to the

desired location, wipe the sensor and door with

the provided alcohol wipe. Place two pieces of

1/2" x 1/2" double- sided tape on the sensor

and attach the sensor to the vehicle.

Repeat this process for the other three doors.

DISCLAIMER: Use of this switch requires

manual operation of the boards. Failure to

retract the boards when operating the vehicle

could result in damage to the boards or vehicle.

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