Curt Group 70105 Manual de usuario

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 1

Product Registration and Warranty

CURT stands behind our products with industry-leading warranties. To get copies of the product

warranties, register your purchase or provide feedback, visit: warranty.curtgroup.com/surveys

NOTICE

Visit www.curtmfg.com for a full-color copy of this

instruction manual, as well as helpful videos, guides and much more!

Before you begin installation, read all instructions thoroughly.

Proper tools will improve the quality of installation and reduce the time required.

This installation requires the factory bumper and front underbody panel to be

temporarily removed and reinstalled. Some drilling and trimming are required.

To help prevent damage to the product or vehicle, refer to the specified

torque specifications when securing hardware during the installation process.

If equipped, we recommend removing the base plate attachment tabs when not in use.

INSTALLATION MANUAL 70105

WARNING

Never exceed the vehicle manufacturer's recommended gross vehicle weight rating (GVWR).

Parts List

Item Qty Description

1 1 Tow bar base plate

2 2 Spacer plate, 1" x 5/8"

3 2 Tow bar mounting tab

4 2 Safety cable, 7,500 lbs.

5 2 Hex bolt,

M10 x 1-1/2", 35mm, CL10.9

6 2 Conical washer, 3/8"

7 2 Carriage bolt,

1/2"-13 x 2-1/4", grade 8

8 2 Carriage bolt,

1/2"-13 x 1-1/2", grade 8

9 4 Square hole spacer,

1/4" x 1" x 3"

10 4Flange nut, 1/2"-13, grade 8

11 2Quick link, 1/2"

12 2Socket plug

Tools Required

Torque wrench Drill

Socket, 3/4" Drill bit, 1/2"

Socket, 7/16" Wrench, 7/16"

Socket, 13mm Reciprocating saw

Socket, 16mm Nut driver, 5/16"

Socket, 17mm Fishwire, 1/2"

(includes two)

Socket, 18mm

CAUTION

Take care when cutting any plastic or metal as injury may occur if done improperly.

Installed Attachment Tabs

Height 18"

Width 24"

Product Photo

Not pictured: Safety cables, quick links and socket plugs

SAFETY INSTRUCTIONS

Safety glasses should be worn at all times while installing this product.

Level of Difficulty

Moderate

Installation difficulty levels are based on time

and effort involved and may vary depending on

the installer level of expertise, condition of the

vehicle and proper tools and equipment.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 2

Included

fishwire

ASSEMBLY

Parts List

Item Qty Description

1 1 Tow bar base plate

2 2 Spacer plate, 1" x 5/8"

3 2 Tow bar mounting tab

4 2 Safety cable, 7,500 lbs.

5 2 Hex bolt,

M10 x 1-1/2", 35mm, CL10.9

6 2 Conical washer, 3/8"

7 2 Carriage bolt,

1/2"-13 x 2-1/4", grade 8

8 2 Carriage bolt,

1/2"-13 x 1-1/2", grade 8

9 4 Square hole spacer,

1/4" x 1" x 3"

10 4Flange nut, 1/2"-13, grade 8

11 2Quick link, 1/2"

12 2Socket plug

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 3

Step 2

Use an 18mm socket to remove the eight nuts

securing the bumper to the vehicle frame –

four on each side.

Step 3

Use a 16mm socket to remove the bolt on

the outside edge of the bumper bracket.

Repeat on the other side of the vehicle.

BUMPER REMOVAL

TRAILHAWK MODELS ONLY

Step 1

Use a 13mm socket to remove the seven bolts

holding the front underbody panel in place.

Once removed, set the panel aside.

Unplug the fog light wiring harness on the

passenger side as shown. Unhook any

attachment points that the bumper wiring

has into the vehicle frame.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 4

Step 5

Use an 8mm socket to remove the two bolts

holding the front underbody panel in place.

Step 6

Remove the eight push pins around

the front edge of the underbody panel.

Once removed, set the panel aside.

Step 7

Use a 16mm socket to remove the two bolts

holding the metal guard plate in place. Once

removed, set the plate aside.

ALL MODELS EXCLUDING TRAILHAWK

Step 4

Unhook the trim on the top of the bumper by

pulling out the two push pins on either side.

Remove the bumper assembly and set aside.

Skip to step 12.

TRAILHAWK MODELS ONLY (CONTINUED)

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 5

ALL MODELS EXCLUDING TRAILHAWK (CONTINUED)

Step 9

Unplug the fog light wiring harness on the

passenger side as shown. Unhook any

attachment points that the bumper wiring

has into the vehicle frame.

Step 10

Use an 18mm socket to remove the eight nuts

securing the bumper to the vehicle frame –

four on each side.

Once removed, set the bumper aside.

Step 11

Use a 16mm socket to remove the bolt on

the outside edge of the bumper bracket.

Repeat on the other side of the vehicle.

Step 8

Remove the push pin behind each bumper tow

hook – one on each side – holding the bumper

trim in place. Once removed, set the trim aside.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 6

TOW BAR BASE PLATE INSTALLATION

Step 12

Enlarge the center hole in the frame as shown

to make room for the 1/2"-13 x 1-1/2" carriage

bolt (#8) head and 1/4" square hole spacer (#9)

to pass through.

Repeat on the other side of the vehicle.

Step 13

Position the tow bar base plate (#1)

on the vehicle frame and install a supplied

M10 hex bolt (#5) with 3/8" conical washer (#6)

in the top, forward-most hole in the side plate.

Level the tow bar base plate and snug the

hardware, but do not fully tighten.

Repeat on the other side of the vehicle.

Step 14

Making sure the tow bar base plate is level,

use the top, rearward hole in the side plate as

a guide, drill a 1/2" hole in the vehicle frame.

Repeat on the other side of the vehicle.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 7

Step 15

Loosen the top, forward most bolt and install a

spacer plate (#2) between the base plate (#1)

and vehicle frame.

Fishwire a 1/2"x 2-1/4" (#7) carriage bolt

and 1/4" square hole spacer (#9) into the top,

rearward hole, through the end of the frame

and secure it with a 1/2" flange nut (#10).

Then, rotate the spacer plate (#2),

making it flush with the base plate (#1).

Torque the 1/2" fasteners to 110 lb-ft.

Repeat on the other side of the vehicle.

Step 16

Remove the top, forward-most bolt (#5, #6)

and reinstall the factory bumper bracket

between the base plate (#1) and vehicle frame.

Make sure the bumper bracket is flush with the

front of the vehicle frame and reinstall the hex

bolt (#5), conical washer (#6) and nut.

Torque M10 fasteners to 45 lb-ft.

Repeat on the other side of the vehicle.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 8

Step 19

Reinstall the factory bumper, and plug in the

passenger-side wiring harness and clips.

Step 17

Fishwire a 1/2" x 1-1/2" carriage bolt (#8) and

1/4" square hole spacer (#9) in the bottom

hole through the end of the frame into the base

plate (#1) and secure it with a flange nut (#10).

Enlarging the hexagonal hole with a 1/2" drill

bit may be necessary.

Torque 1/2" fasteners to 110 lb-ft.

Repeat on the other side of the vehicle.

Step 18

Install the permanent safety cables (#4) and

quick links (#11), looping them around the

vehicle frame and linking them to the tow bar

base plate (#1). There must be one cable on

each side of the vehicle.

Make sure the cables do not pinch or interfere

with any hoses, wiring or other components.

See 'Installing the Permanent Base Plate

Safety Cables' for additional information.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 9

Step 21

Reinstall the underbody panel and

any trim removed during the install.

When ready to tow, install the tow bar

mounting tabs (#3). When not towing,

insert the socket plugs (#12) into the

ends of the tow bar base plates (#1).

Final Installed Image

Step 20

Hold up the underbody panel in its original

position and mark where it will need to be

trimmed to make space for the safety cable

loops and attachment tabs. Each area will

be about 1" wide x 6-5/8" long on each

side of the vehicle.

Trim off the marked area.

CURTMFG.COM •PRODUCT SUPPORT: 877.287.8634 •70105-INS-RD •04/14/2020 •ECN6926 •PAGE 10

SAFETY CABLE INSTALLATION

ADDITIONAL INFORMATION

Towing Tips

Check your equipment Periodically check the condition of all towing equipment. Ensure all fasteners are tight and

that all structural components are sound. Do not tow with worn or damaged parts.

Towing vehicle and trailer

manufacturer's recommendations

Review the owner's manual for your towing vehicle and trailer

for specific recommendations, capacities and requirements.

Installing the Permanent Base Plate Safety Cables

When dinghy towing a vehicle with a tow bar, base plate safety cables should be used at all times.

In the event of a disconnect, the safety cables are designed to help prevent complete vehicle separation.

When installing the safety cables, use the illustrations below as a guide.

Installation guidelines

1. The cables must be connected to

the base plate and the vehicle frame.

2. Two cables must be installed.

3. Each cable must meet or exceed the

gross weight of the towed vehicle.

4. Make sure cables do not pinch or interfere

with hoses, wiring or other components.

Note: Base plate safety cables are not a replacement for safety chains connecting the tow vehicle to the towed vehicle.

BaseplateBaseplate

Quick link Quick link

Permanent baseplate

safety cable

Permanent baseplate

safety cable

Convenience link No convenience link

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