Clarke Metalworker CDP502F Manual de instrucciones

OPERATION & MAINTENANCE

INSTRUCTIONS

GC1115

12-SPEED DRILL PRESS

MODEL NO: CDP502F

PART NO: 6505592

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Drill Press. Before attempting to use this

product, please read this manual thoroughly and follow the instructions

carefully. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to your purchase giving you long and

satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. Please pay particular attention to all sections of these instructions

that display warning symbols and notices.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for the

purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

ENVIRONMENTAL PROTECTION

Through purchase of this product, the customer is taking on the

obligation to deal with Waste Electrical/Electronic Equipment (WEEE)

in accordance with the WEEE regulations in relation to the treatment,

recycling & recovery and environmentally sound disposal of the

WEEE. In effect, this means that this product must not be disposed of with

general household waste. It must be disposed of according to the laws

governing Waste Electrical and Electronic Equipment (WEEE) at a recognised

disposal facility.

WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS

WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT

THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. Always ensure that air can circulate around the machine and that the air

vents are unobstructed.

2. Always keep work area clean & tidy. Cluttered work areas and benches

invite accidents.

3. Never over-reach. Keep proper footing and balance at all times.

4. Never store equipment in a wet/damp environment or expose to rain.

5. Keep other persons away. Do not let persons, especially children, not

involved in the work, touch the tool or extension cable and keep them

away from the work area.

6. Never operate a machine when under the influence of alcohol, drugs or

medication.

7. Always ensure the workplace is well lit. Ensure that lighting is placed so that

you will not be working in your own shadow.

8. Do not use power tools in the presence of flammable liquids or gasses.

9. Stay alert, watch what you are doing, use common sense and do not

operate the machine when you are tired.

CARE OF POWER TOOLS

1. Read this manual carefully. Learn the machines applications and

limitations, as well as the specific potential hazards peculiar to it.

2. Always keep guards in place and in working order. A guard or other part

that is damaged should be properly repaired or replaced by your Clarke

service department, unless otherwise indicated in this instruction manual.

3. Remove any adjusting keys or wrenches before starting. Form the habit of

checking to ensure that keys, wrenches and tools are removed from the

machine.

4. Don’t force the machine and use the correct power tool. It will do the job

better and safer, at the rate for which it was intended.

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS

SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC

SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL

THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT

AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. Always disconnect the machine from the power supply before carrying out

any servicing or changing of accessories.

6. Before further use of the power tool, it should be carefully checked to

determine that it will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving parts, breakage of

parts, mounting or other condition that may affect its operation.

7. Have defective switches repaired by your Clarke service department. Do

not use a power tool if the switch does not turn it on and off.

8. Always check for any damage or any condition that could affect the

operation of the machine. Damaged parts should be properly repaired.

9. Never remove the cover panel unless the machine is disconnected from

the power supply, and never use the machine with cover panels removed.

10. Have your tool repaired by a qualified person. This tool complies with the

relevant safety rules. Repairs should only be carried out by qualified

persons using original spare parts, otherwise this may result in considerable

danger to the user.

11. Never use this product for any other purpose than that described in this

booklet.

12. Never abuse the power cable by yanking the cable to disconnect it from

the socket. Keep the cable away from heat, oil or sharp edges.

13. Guard against electric shock. Avoid body contact with earthed or

grounded surfaces.

14. If the tool should be used outdoors, use only extension cables intended for

outdoor use and marked accordingly.

15. Avoid accidental starting by making sure the power switch is off before

plugging in the power cable.

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

1. IMPORTANT: You should not operate this machine unless you are thoroughly

familiar with drilling machines and drilling techniques. If there is any doubt

whatsoever you should consult a qualified person.

2. Never operate the machine until it is completely assembled and you have

read and understood this entire manual.

CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND

CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR

IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO

PROPERTY MAY RESULT.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Always use clamps or a drill vice bolted to the table, to hold the work. It

should never be held with bare hands.

4. Always shut off the power & remove drill bit before leaving the machine.

5. Always make all adjustments with the power off.

6. Always use the correct drilling speeds for the drill size and the type of

material being drilled.

7. Never leave the drill unattended whilst it is running. Turn the machine OFF

and do not leave until it has come to a complete stop.

8. Always remove and store the drill bits when you have finished work.

9. Never attempt to drill into a workpiece that does not have a flat surface

unless a suitable support is used.

10. Always stop the drill before removing workpieces, work supports or swarf

from the table.

11. Keep drill bits sharp and clean for best and safest performance. Follow

instructions for changing accessories.

12. Adjust the table or depth stop to avoid drilling into the table surface.

13. Always be sure that the drill bit is securely locked in the chuck.

14. Never assemble or set up any work on the table while the drill is running.

15. Always ensure the table lock is tight before starting the machine.

16. Keep handles dry, clean and free from oil and grease.

17. Always keep hands and fingers away from the drill bit.

PROTECTIVE CLOTHING

1. Dress properly. Loose clothing or other jewellery may get caught in moving

parts. Non-slip footwear is recommended. Wear protective hair covering to

contain long hair.

2. Always wear safety glasses. (Everyday glasses are not safety glasses)

3. Wear a face mask if drilling into any material which produces dust.

4. Never wear gloves when operating rotating equipment.

WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE

HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL

VENTILATED AREA. USE A DUST COLLECTION SYSTEM IF POSSIBLE.

WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER THAN

ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK

OF PERSONAL INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY SYMBOLS

The following symbols are shown on the product or it’s packaging.

Read instruction

manual before use

CE Mark

Do not wear gloves Falls within Waste

Electrical Equipment

(WEEE) Directive

Wear eye protection

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal

which is marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal

which is marked Lor coloured Red.

•The wire which is coloured Yellow and Green must be connected to

the terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS INVENTORY

1 Feed Handle Assembly 8 Chuck Guard Assembly

2 Head Assembly 9 Chuck with key

3 Crank handle 10 Base

4 Column collar Hex Keys 11 Bolts & washers

5 Column 12 4 x Hex Keys (3, 4, 5 & 6mm)

6Rack 13LowerColumn

7 Table with worm drive

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

The drill press is delivered with the components shown on page 8.

Check the parts against the list on page 8. Should there be any deficiencies or

damage, you should contact your CLARKE dealer immediately where the

product was originally purchased. Do not discard the packaging until the

machine is assembled. The packaging consists of cardboard and

appropriately marked materials which can be sent to a re-cycling facility.

To protect the machine parts from moisture, a protective coating of light

machine oil will have been applied to the outside surfaces. Remove any

excess with a paper towel.

Take care when lifting the head assembly, considering its weight.

Before use, the machine must be securely bolted to the workshop floor.

ASSEMBLY

COLUMN TO BASE

1. Bolt the lower column to the base

with the four bolts and washers.

2. Add the column tube to the lower

column & secure with set screws.

NOTE: Ideally, the base with column

should be firmly bolted to

the workshop floor, prior to

the assembly of other

components.

TABLE TO COLUMN

1. Push the crank on to the worm

drive spigot protruding from the

gear housing. Tighten the crank

set screw onto the flat side of the

spigot using a hex key supplied.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. Position the rack in the slot in the

table support, so that the rack

teeth engage with the worm

gear. Position the centre of the

rack close to the worm gear as

shown in Fig 3, with the long,

smooth end uppermost.

3. Holding it in this position, slide the

table support, complete with the

rack, onto the column.

4. Lower the assembly so that the

lower end of the rack sits fully into

the recess at the base of the

column support as in Fig 4.

5. Fit the collar on to the column,

with the recess facing downwards

to hold the top of the rack in

place.

6. With the rack sitting snugly in the

recesses, top and bottom, tighten

the collar set screw with a hex

key, as shown in Fig 5.

7. Ensure there is sufficient

clearance to allow the complete

table assembly to move around the column. If necessary, reposition the

collar to achieve good movement.

8. Check to ensure the table moves smoothly from top to bottom of the rack

by turning the crank handle.

HEAD TO COLUMN

It may be necessary to unscrew the set screws (shown in fig 6) to ensure they

do not protrude internally and foul the column, as this would prevent the head

from sliding fully into position.

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