Clarke Devil 6002 Manual

OPERATING & MAINTENANCE

INSTRUCTIONS

Devil 6002, 6003, 6005, 6009 & 6015

Part Nos: 6925218, 6925220, 6925225, 6925230 & 6925235

GC1011

ELECTRIC FAN HEATERS

INTRODUCTION

Thank you for purchasing this CLARKE Electric Fan Heater.

Please read this manual thoroughly and follow the instructions carefully.

Before attempting to use the heater, thoroughly familiarise yourself with the

heater & its operation. In doing so you will ensure the safety of yourself and

that of others around you, and you can look forward to the heater giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. This

product contains valuable raw materials and must be disposed of

according to the laws governing Waste Electrical and Electronic

Equipment, at a recognised disposal facility.

For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

TABLE OF CONTENTS

INTRODUCTION ..................................................................................2

GUARANTEE ........................................................................................2

ENVIRONMENTAL PROTECTION .........................................................2

SPARE PARTS & SERVICING CONTACTS .............................................2

TABLE OF CONTENTS ..........................................................................3

GENERAL SAFETY RULES .....................................................................4

ELECTRICAL CONNECTIONS .............................................................. 6

OPERATION ......................................................................................... 8

MAINTENANCE ...................................................................................10

FAULT FINDING ...................................................................................11

PARTS LISTS & DIAGRAMS ..................................................................12

TECHNICAL SPECIFICATION ...............................................................17

DECLARATIONS OF CONFORMITY .....................................................18

GENERAL SAFETY RULES

WORK AREA

1. These heaters are for INDOOR USE ONLY.

2. Do not expose the heater or power cable to rain or wet conditions. Any

water entering the heater will increase the risk of electric shock. DO NOT

use this heater in a bathroom, shower room, in the vicinity of a swimming

pool, or any wet environment.

3. NEVER locate the heater near combustible materials such as curtains,

furniture etc. Allow at least 1 metre clearance.

4. DO NOT locate the heater close to an adjacent wall or ceiling. Allow a

distance of at least 1 metre from a wall or ceiling. Avoid placing the

heater directly below socket outlets.

5. Take care to ensure that the grille cannot be blocked by curtains or other

fabrics.

6. Do not operate fan heaters in explosive atmospheres such as in the

presence of flammable liquids, gases or dust such as in a paint spray

booth or any explosive environment. Electric motors create sparks which

may ignite dust or fumes.

7. Never place the heater on a movable vehicle where it could be tipped

over.

8. Do not allow the heating elements to become covered with dust which

could become a fire hazard. If used in a dusty workplace it should be

cleaned as described under Cleaning and Maintenance.

9. NEVER touch the heater element for at least 15 minutes after switching off.

10. DO NOT leave the heater unattended.

11. If children are present always use with a fireguard.

12. Store the fan heater out of the reach of children and do not allow persons

unfamiliar with these instructions to operate this appliance.

13. Do not use this heater with a programmable timer used to switch it on

automatically.

ELECTRICAL SAFETY

1. Electrical appliances must match the power outlet. Never modify the plug

in any way. Do not use adaptor plugs with earthed (grounded)

appliances. Correct plugs and outlets will reduce the risk of electric shock.

2. Do not abuse the electrical cable. Never use the cable for pulling or

unplugging the heater. Keep the cable away from sources of heat, oil,

sharp edges or moving parts. Damaged or tangled cables increase the

risk of electric shock.

3. Keep the mains cable well away from machines and ensure an adequate

electrical supply is close at hand so that the operation is not restricted by

the length of the cable.

4. ALWAYS disconnect from the mains supply before moving the heater or

performing any maintenance tasks.

5. ALWAYS use ONLY in an upright position.

6. Inspect the mains cable regularly for signs of damage. DO NOT use if it is

damaged, and ALWAYS keep it away from the source of heat.

7. Check the fan heater for damage before use. DO NOT use if the heater

elements are damaged or broken. Any damage should be properly

repaired or the part replaced. If in doubt, DO NOT use the machine.

Consult your local dealer.

SERVICE & REPAIRS

1. When necessary, have your appliance repaired by a qualified person

using identical replacement parts. This will ensure that the safety of the

appliance is maintained.

Please keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

DEVIL 6002 (2KW)AND 6003 (3KW) HEATER UNITS

These models are provided with a 13 amp BS 1363 plug, fitted with a 13amp

fuse and MUST be connected to a standard, 230 Volt (50Hz) electrical supply,

preferably through an approved plug, or a suitably fused isolator switch.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

Before switching the machine on, make sure that the voltage of your

electricity supply is the same as that indicated on the rating plate. This

product is designed to operate on 230 VAC mains power. Connecting it to

any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or

due to damage, it should be cut off and a replacement fitted, following the

wiring instructions shown below. The old plug must be disposed of safely, as

insertion into a mains socket could cause an electrical hazard.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

If the colours of the wires in the power cable of this product do not

correspond with the terminal markings of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal

which is marked N or coloured Black.

• The wire which is coloured Brown must be connected to the

terminal which is marked L or coloured Red.

• The wire which is coloured Yellow and Green must be connected to

the terminal which is marked E or or coloured Green.

DEVIL 6005 (5KW), DEVIL 6009(9KW) AND DEVIL 6015(15KW) UNITS

These machines MUST be connected to a 400 Volt, 3 PHASE 50Hz supply

through a suitably fused isolator switch. They cannot be operated from a single

phase supply.

The user should purchase a suitable connecting lead as shown in the diagram,

which is compatible with the appliance socket. The unit requires 5 pins

including a master earth pin, and is suitable for AC 380/415v, 50/60Hz with a

capacity of 16A/6h (Devil 6005 and 6009) or 32A/6h (Devil 6015) and rated at

IP44 class (or better) insulation. A length of 2-3 metres is recommended as

giving mobility to the appliance but without becoming a trip hazard.

The plug incorporates a hood which will secure the cable in position when

engaged with the appliance.

If in any doubt, consult a qualified electrician. DO NOT attempt any electrical

repairs yourself.

Plug must be BS1363/A approved

Earth Always fit a 13 Amp fuse.

(Green and Yellow)

Neutral Live

(Blue) (Brown)

Ensure that the outer sheath of the cable is firmly held by the clamp

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in doubt, consult a qualified electrician. DO NOT attempt repairs yourself.

OPERATION

The Devil range of fan assisted electric heaters are suitable for household

(Devil 6002 & 6003 only) or workshop/factory use. They incorporate a

thermostat which detects the temperature of the room air and controls the

heater to maintain a pre-selected temperature between 0 & 40°C. A

manually reset thermal cutout is provided for safety in the event of

overheating on the 6005, 6009 & 6015 models. The 2kw and 3kw units are

fitted with a self-resetting thermal cutout. The fan motor runs independently

of the thermostat and continues running after the heating element has been

switched off.

With the heater sited on a firm level surface and at a safe distance from

flamable objects (in compliance with all safety precautions), plug the heater

into the mains and set the thermostatic control to the maximum temperature

setting. Switch the heater on to one of the following power settings. Once the

room reaches the required temperature, you should turn the thermostatic

control slowly anti-clockwise until the heater switches off. The heater will now

start and stop automatically to mantain the room temperature.

2 KW HEATERS

The 2kw heater has three settings for 1) fan plus single heating element, 2) fan

plus two heating elements and 3) fan plus all three heating elements. The

other control is a progressive thermostat which is rotated through 270

degrees. A cutout is used to maintain a constant pre-set temperature.

3-position fan speed / Thermostatic temperature control

temperature control

3 KW HEATERS

The 3kw heater has three settings for 1) fan only, 2) fan plus single heating

element, 3) fan plus both heating elements. The other control is a progressive

thermostat which is rotated through 270 degrees. A cutout is used to maintain

a constant pre-set temperature.

The thermostat will then switch the heater on and off automatically to control

the room temperature according to the pre-set value, maintaining a

constant room temperature.

When using the heater to warm a cold room, first turn the thermostat to MAX

and run the heater on full power until the room temperature reaches the

required value, then turn the thermostat anti-clockwise until it switches off.

When using the heater for the first time a slight emission of smoke may be

noticed. This is quite normal and soon stops. It is caused by residual traces of

oil remaining on the element from production.

After use, turn the thermostat to the OFF position and turn the selector switch

to the Fan Only position, and leave the unit to cool down for a couple of

minutes.

5KW, 9KW &15KW HEATERS

The 5 & 9kw units have a three-position twist control for FAN only, and FAN

plus either half or full heat output. The 15kw unit has a four position control;-

FAN only, FAN + 1/3, FAN + 2/3 & FAN + full heat output. A thermostatic

temperature control is also provided for fine control of heat output at a

constant pre-set temperature.

Should the heater overheat, a thermal cutout will operate, shutting down the

unit. If this happens, allow time for the unit to cool (approx. 10 minutes) before

pressing the RESET using a suitable tool, and restarting the heater.

When switching the unit OFF, it is strongly recommended that the unit is run in

the FAN ONLY mode for approx. 10 minutes, in order to cool the heating

elements, before switching OFF completely and finally disconnecting from

the mains supply.

3-position fan speed control thermostatic

temperature control

The thermal cutout may also operate if the heater is shut down without

allowing to cool sufficiently. If subsequently, the heater fails to start, press the

RESET using a suitable tool and try again.

MAINTENANCE

If the heater has been used, ALWAYS allow it to cool down for at least 10

minutes (by switching the heater off, but leave the fan running), then

disconnect from the mains supply before performing any maintenance tasks.

PERIODICALLY

• Disconnect from the mains supply, and use compressed air to clean

out the unit. ALWAYS wear a dust mask to perform this operation.

• If there is any serious build up of dirt, wipe thoroughly with a damp

cloth. Take care that no moisture enters the heater.

• Inspect the mains cable for damage. Heat damage will cause the

cable to stiffen and crack. If this is found, have the cable replaced.

Check cable routing and ensure it is well away from the heat

source.

• Ensure heating elements are clear of dust (use compressed air to

clean the heater if possible).

• Avoid using solvents when cleaning plastic parts, most plastics are

susceptible to damage from various types of commercial solvents.

• Refer to your CLARKE dealer if internal maintenance is required. The

unit is fitted with tamper-proof screws to discourage users from

dismantling the heater.

• When storing the heater, allow it to cool down, then cover it with its

plastic bag and place it in its packing box for storage in a dry,

ventilated place.

Reset

Thermostatic temperature

control

3-position fan speed /

temperature control

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