Central Pneumatic Contractor 97524 Manual de usuario

Model

AIR NAILER/STAPLER

2-IN-1 KIT

97524

40116

ASSEMBLY and OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

or any artwork contained herein may be reproduced in any shape or form without the

express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

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For technical questions, please call 1-800-444-3353.

Specications

Air Inlet 1/4”- 18 NPT

Recommended Air Pressure 60 - 100 PSI, 100 PSI Max.

Magazine Capacity 100 Nails or 80 Staples

Safety Feature Single Sequential Safety Trip Mechanism

Nail Size .039-.042” Shank (18 Gauge),5/8” - 2” L

Staple Size 1/4” Crown, .039-.042” Shank (18 Gauge), 1/2” - 1 1/2” L

Accessories: Oil Dropper, 2 Wrenches, 1 Coupler Plug

Note: Performance of the compressor (if powered by line voltage) may vary depending

on variations in local line voltage. Extension cord usage may also affect tool

performance.

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instructions,

operating and maintenance procedures, parts list and diagram. Keep your invoice with this

manual. Write the invoice number on the inside of the front cover. Keep the manual and

invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be

followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or wet

locations. Do not expose to rain. Keep work area well lit. Do not use electrically powered

tools in the presence of ammable gases or liquids.

3. Keep children away. Children must never be allowed in the work area. Do not let them

handle machines, tools, extension cords, or air hoses.

4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit

rust. Always lock up tools and keep out of reach of children.

5. Use the right tool for the job. Do not attempt to force a small tool or attachment

to do the work of a larger industrial tool. There are certain applications for which this

tool was designed. It will do the job better and more safely at the rate for which it was

intended. Do not modify this tool and do not use this tool for a purpose for which it was

not intended.

6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in

moving parts. Protective, electrically non-conductive clothes and non-skid footwear are

recommended when working. Wear restrictive hair covering to contain long hair.

7. Do not overreach. Keep proper footing and balance at all times. Do not reach over or

across running machines or air hoses.

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For technical questions, please call 1-800-444-3353.

8. Use eye and ear protection. Always wear ANSI approved impact safety

goggles and appropriate hearing protection. Wear a full face shield if you

are producing metal lings or wood chips. Wear an ANSI approved dust mask

or respirator when working around metal, wood, and chemical dusts and

mists. Other people in the work area must also wear ANSI approved impact

safety goggles.

9. Maintain tools with care. Keep tools clean for better and safer performance. Follow

instructions for lubricating and changing accessories. Inspect tool cords and air hoses

periodically and, if damaged, have them repaired by an authorized technician. The handle

must be kept clean, dry, and free from oil and grease at all times. Do not operate a tool

if any portion of the tool’s operating controls are inoperable, disconnected, altered or

not working properly.

10. Disconnect Air Hose and release any built-up air pressure. Never service the Nailer,

clear jams, or disassemble with the air hose attached. Always release any built-up air

even after disconnecting hose. Disconnect the Nailer when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are

removed from the tool or machine work surface before attaching to an air source.

12. Avoid unintentional starting. Be sure the trigger is in the Off position when not in use

and before plugging in. Do not carry any tool with your nger on the trigger, whether

it is attached to an air source or not. Do not point the tool towards yourself or anyone

whether it contains fasteners or not.

13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

14. Check for damaged parts. Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its

intended function. Check for alignment and binding of moving parts; any broken parts

or mounting xtures; and any other condition that may affect proper operation. Any part

that is damaged should be properly repaired or replaced by a qualied technician. Do

not use the tool if the trigger does not operate properly.

15. Guard against electric shock. Prevent body contact with grounded surfaces such as

pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. This product is to be repaired and serviced only

by a qualied technician. When this product is serviced, only identical replacement parts

should be used. Use of any other parts will void the warranty. Only use accessories

intended for use with this tool. Approved accessories are available from Harbor Freight

Tools.

17. Do not operate tool if under the inuence of alcohol or drugs. Read warning labels

if taking prescription medicine to determine if your judgement or reexes are impaired

while taking drugs. If there is any doubt, do not operate the tool.

18. Use proper size and type extension cord. If an extension cord is required, it must

be of the proper size and type to supply the correct current to the compressor without

heating up. Otherwise, the extension cord could melt and catch re, or cause electrical

damage to the tool. Check your air compressor’s manual for the appropriate size cord.

It is also possible that the use of an extension cord may cause your circuit breaker to

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For technical questions, please call 1-800-444-3353.

trip or your panel fuse to break. If this happens, either use the compressor without an

extension cord or nd a larger amperage circuit to use.

19. Maintenance. The maintenance outlined in the maintenance section should be performed

regularly. For your safety, this product should be serviced or repaired regularly only by

a qualied technician.

20. Compressed air only. Never use combustible gas as a power source.

21. Do not load nails with the trigger or safety depressed. Unintentional ring

may occur. Do not load nails when the air hose is connected to the tool.

Always assume that the tool contains fasteners.

22. Disconnect air supply before loading Nailer. Before reloading (or making any

adjustments to) the Nailer make sure that the compressed air is disconnected.

23. Fire fasteners into an appropriate work surface only. Do not attempt to re fasteners

into surfaces too hard to penetrate. Do not drive fasteners on top of other fasteners,

or at too steep of an angle. Fasteners can ricochet causing personal injury. Never re

the Nailer into the air, or point it toward yourself or another person. Always wear ANSI

approved safety goggles during use, maintenance, and reloading.

24. Do not re fasteners too close to the edge of a workpiece. They may split the

workpiece and y free, causing personal injury.

25. Take caution as some woods contain preservatives such as copper chromium

arsenate (CCA) which can be toxic. When stapling or nailing these materials extra

care should be taken to avoid inhalation and minimize skin contact.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities, contain chemicals known [to the State of California] to

cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other masonry products

• Arsenic and chromium from chemically treated lumber

(California Health & Safety Code 25249.5, et seq. )

26. Stay within air pressure capacity.Never operate the Nailer above 100 PSI.

27. Hold tool away from head and body. During operation the Nailer may kick back causing

injury.

28. Transport Nailer safely. Always disconnect air supply when moving the tool in the

workplace. Carry the tool by the handle and avoid contact with the trigger.

Warning: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It must be

understood by the operator that common sense and caution are factors which cannot

be built into this product, but must be supplied by the operator.

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For technical questions, please call 1-800-444-3353.

Unpacking

When unpacking, check to make sure the parts listed on page 9 are included. If any parts

are missing or broken, please call Harbor Freight Tools at the number on the cover of this

manual as soon as possible.

Testing The Single Sequential Safety Trip Mechanism

Warning: Even though the nailer should be empty during this procedure, ALWAYS point

the nailer/Stapler at a piece of scrap wood when testing.

1. The Nailer/Stapler should not re if the nose is not depressed against the workpiece.

This tool has a contact safety tip mechanism, which is designed to prevent inadvertent

ring. The tool will only re if the Safety (52) is resting on the workpiece prior to pulling

the Trigger (39).

2. Make sure the tool is disconnected from the air supply.

Operation

For best service you should incorporate an oiler, regulator, and inline lter, as shown in the

diagram above. Hoses, couplers, oilers, regulators, and lters are all available at Harbor

Freight Tools.

1. You will need to prepare a 1/4” air connector (sold separately) to connect to the air inlet

on the Nailer/Stapler First, wrap the 1/4” air connector (not included) with pipe thread

seal tape before connecting to a 3/8” ID Air Source Hose (not included). Connect the

Air Source Hose to the Air Plug (86).

Note: If you are not using an automatic oiler system, before operation, add a few drops of

Pneumatic Tool Oil to the airline connection. Add a few drops more after each hour of

continual use.

2. Set the air pressure on your compressor to 60-100 PSI. Do not exceed the maximum

air pressure of 100 PSI.

3. Check the air connection for leaks.

Note: The amount of air pressure effects how deep the nails/staples will be driven. It

is suggested that you experiment on scrap material.

4. Check the air connection for leaks and disconnect the Nailer/Stapler.

Nailer/

Stapler

1/4”-18 NPT

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For technical questions, please call 1-800-444-3353.

3. Empty the magazine of nails or staples.

4. Check that the Trigger (39) and the Safety (52) on the nose of the tool, move freely,

without sticking.

5. Connect the air supply to the tool at the Air Plug (86) and set at the recommended 70-

100 PSI, and not over the maximum 100 PSI.

6. Test the tool by depressing the Safety (52) on the nose of the tool against the workpiece

without pulling the Trigger (39). The tool must not cycle (re). If it cycles (res), stop

immediately and take the tool to a qualied service technician for repair.

7. Hold the tool away, or off of the workpiece. The Safety (52) or nose of the tool should

return to its original position. Squeeze the Trigger (39). The tool should not cycle (re).

If it cycles (res), stop immediately and take the tool to a qualied service technician.

8. Depress the Safety (52) against the workpiece and squeeze the Trigger (39). The tool

must cycle (re) once only. Release the trigger and squeeze it again. The tool must

cycle (re) once only. With the Trigger held, carefully lift the nailer and press it against

the workpiece again. The tool must not cycle (re). If it fails to act in the manner

explained in bold, have it repaired by a qualied service technician.

Operation - Testing The Single Sequential Safety Trip Mechanism (continued)

Loading Nails or Staples

ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN

RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL. Other

people in the work area must also wear ANSI approved impact safety goggles.

Warning! Make sure the Nailer/Stapler is not attached to the air hose whenever loading

the tool.

1. Depress the Latch (73) and pull back on the Tail Cover (78), opening Magazine A (67).

2. Insert the brad nails into the Magazine, letting the pointed end ride on the rail of Magazine

B (61). If loading staples, t the crown of the staples so they t over, and ride on the rail

of the Magazine B (61).

3. After the nails or staples reach the nose of the tool, close Magazine A (67).

Note: The window gauge on Magazine A (67) lets you know how many nails or staples remain.

Operating the Stapler/Nailer

1. Attach the Nailer/Stapler to the air supply at the Air Plug (86). Start your compressor

and check the pressure making sure it is set at the recommended 70-100 PSI and not

over the maximum 100 PSI.

2. To re, place the nose of the Nailer/Stapler on the workpiece. The Nailer/Stapler should

not re if the Safety (52) is not depressed. Once depressed, gently and briey squeeze

the Trigger (39) once. Do not re repeatedly; nails or staples could bounce off of one

another, damaging the work piece or causing PERSONAL INJURY.

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For technical questions, please call 1-800-444-3353.

Anytime any maintenance or repairs are done (including clearing jams), FIRST:

1. Disconnect the Nailer/Stapler from the air hose.

2. Empty Magazine A (67) completely.

3. Attempt to re the Nailer/Stapler into a piece of scrap wood to ensure that it is

disconnected and is incapable of ring any staples.

4. Always leave Magazine A (67) open during maintenance. The Magazine is spring-

loaded and may cause parts or a fastener to y out of the Nailer/Stapler.

Clearing Jams

1. Disconnect tool from air hose, empty Magazine A

(67) of fasteners, release any built-up air pressure,

and leave the magazine open, as explained above.

2. While doing this step and the next 2 steps, hold the

Nailer/Stapler pointed away from you and any other

people or fragile objects - see Figure 1. Remove all

three Safety Cover Bolts (53) on the Safety Cover

(54) - see Figure 2.

3. Lift the Safety Cover (54) off the top of the Nailer/

Stapler - see Figure 3.

4. Carefully slide the Driver Cover (57) off around the

Safety (52). Note the position of the tab on the Driver

Cover (57). Remove the jammed fastener; pliers

may be necessary to remove a stuck fastener.

5. Inspect the Driver (17A) for bends or breakage. If

it is damaged, do not use the tool until it is repaired

by a qualied technician.

6. Lightly oil the Driver (17A) and replace the Driver

Cover (57) with the tab in the Cover facing the Driver

Guide (58). Replace the Safety Cover (54), being

careful to line up the bolt holes and t the Safety

(52) into the slot. Replace and securely tighten all

of the Safety Cover Bolts (53). Make sure that the

Safety (52) moves without sticking.

7. Reload the Nailer/Stapler.

8. Reconnect the Nailer/Stapler to the air hose.

9. Press the Safety (52) of the Nailer/Stapler against

an appropriate piece of scrap wood.

10. Test re the Nailer/Stapler several times, checking

for proper operation.

11. Disconnect the Nailer/Stapler, remove the fasteners,

and store the Nailer/Stapler in a location out of

children’s reach.

FIGURE 1

FIGURE 2

Safety

Cover (54)

Safety Cover

Bolts (53)

FIGURE 3 Safety

(52)

Safety

Cover (54)

FIGURE 4

Safety

Cover (54)

Driver

Cover (57)

tab

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For technical questions, please call 1-800-444-3353.

Anytime any maintenance or repairs are done, FIRST:

1. Disconnect the Nailer/Stapler from the air hose.

2. Empty Magazine A (67) completely.

3. Attempt to re the Nailer/Stapler into a piece of scrap wood to ensure that it is

disconnected and is incapable of ring any staples.

4. Always leave Magazine A (67) open during maintenance. The Magazine is spring-

loaded and may cause parts or a fastener to y out of the Nailer/Stapler.

Troubleshooting Guide

Stop using the Nailer/Stapler immediately if any of the following problems occur.

Repairs and part replacements must be done only by a qualied technician.

All procedures in bold on this chart are to be attempted only be a qualied technician.

Problem Likely Cause Solution

Air leaking at Trigger

area.

O-Rings in Valve Body (100) are

damaged.

Replace O-Rings and check

contact trip operation.

Air leaking between

Housing and Nose.

Loose screws in Housing.1.

Damaged O-Rings/Bumper (94).2.

Tighten screws.1.

Replace O-Rings or Bumper2.

(94).

Air leaking between

Housing and Cap (4).

Loose screws.1.

Damaged Gasket (9).2.

Tighten Screws.1.

Replace Gasket (9).2.

Runs slowly or has power

loss.

Insufcient oil.1.

Broken Spring in Cylinder Cap (4).2.

Exhaust is blocked.3.

Lubricate as instructed.1.

Replace Compression Spring (8).2.

Clean Cap (4) or replace3.

damaged parts.

Tool skips a nail.

Worn Bumper (94) or damaged1.

Pusher Spring.

Dirt in Driver Guide (58).2.

Inadequate airow to Nailer/3.

Stapler.

Worn or dry O-Ring on Piston.4.

Damaged O-Ring on Trigger Valve.5.

Cap Gasket (9) leaking.6.

Replace Bumper (94) or Pusher1.

Spring.

Clean channels in Driver Guide (58).2.

Check hose and compressor3.

ttings.

Replace or lubricate O-Rings.4.

Replace O-Rings.5.

Replace Gasket (9).6.

Fasteners are jammed.

Guide on driver is worn.1.

Fasteners are wrong size or2.

damaged.

MagazineorNose screwsareloose.3.

Driver (17A) is damaged.4.

Replace Guide.1.

Use correct, undamaged2.

Fasteners.

Tighten screws.3.

Replace Driver (17A).4.

Nailer/Stapler will not

drive down tight.

Rounded Driver (17A) slipping off1.

fastener crown.

Lack of air pressure.2.

Slow cycling and loss of power.3.

Replace Driver (17A).1.

Supply correct pressure (60-1002.

PSI).

Check Compression Spring3.

(8) for broken coils or reduced

length.

Make sure Exhaust is clear.

Blade driving fastener too

deeply.

Worn Bumper (94) and/or Piston

Spacer.

Replace either or both parts.

All procedures in bold on this chart are to be attempted only be a qualied technician.

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For technical questions, please call 1-800-444-3353.

Maintenance

Warning! Always disconnect the tool from the air compressor and then empty the magazine

of nails or staples before attempting to inspect or perform maintenance to the Nailer/

Stapler.

1. Inspect all of the nuts and screws and make sure they are securely fastened.

2. Periodically lubricate the driving mechanism and magazine with a light oil. Wipe down

with a clean cloth. Never use gasoline or ammable solvents to clean the tool.

3. Inspect your air compressor according to manufacturer’s instructions.

Warning! If you detect any air leaks, power loss, the Nailer/Stapler skips driving, drives too

deep, or not deep enough, take the Nailer/Stapler to a qualied service technician.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL

AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO

MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS

OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT

ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED

TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING

OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR

ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Part Description

1Exhaust Deector

3 Hex. Bolt

4 Head Cap

5 Seal

6 Internal Lining

7 O-Ring

Compression Spring

9 Gasket

10 O-Ring

11 Head Valve Piston

12 O-Ring

13 O-Ring

14 O-Ring

16 O-Ring

17A Piston & Driver

26 Body

27 Nozzle

35 Compression Spring

37 Spring Pin

38 E-Ring

Part Description

39 Trigger

40 Retainer Pin

41 Safety Guide

42 Spring Washer

43 Hex Bolt

44 Spring Pin

45 Spring

46 Screw Nut

47 Thumb Wheel

48 Spring

49 Steel Ball

50 Stopper

51 E-Ring

52 Safety

53 Safety Cover Bolt

54 Safety Cover

55 Hex. Bolt

56 Spacer

57 Driver Cover

58 Driver Guide

59 Hex. Bolt

60 Pin

Part Description

61A Magazine B

62A Steel Bar

63 Pusher Unit

64 Spring Holder

66 Spring

67A Magazine A

68 Stopper

69 Hex. Bolt

70 Hex. Bolt

71A Nail Positioner

72 Retaining Pin

73 Latch

74 Spring

75 O-Ring

76 Hex Bolt

77 Cylinder Pin

78 Tail Cover

79 Hex. Bolt

80 Hex. Bolt

81 Tail Hanger

82 Lock Nut

83 Hand Grip

Part Description

84 O-Ring

85 End Cap

86 Air Plug

87 Collar

88 Fixed Ring

89 O-Ring

90 Lining Ring

91 O-Ring

92 Cylinder

93 Lining Ring

94 Bumper

95 Seal

96 Trigger Valve Upper

97 Trigger Plunger

98 O-Ring

99 O-Ring

100 Trigger Valve Lower

101 Trigger Plate

102 Non-mar Tip

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40116 Page 10

For technical questions, please call 1-800-444-3353.

Assembly Drawing

NOTE: Some parts are listed and shown for illustration purposes only and are

not available individually as replacement parts.

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