Burkert 2106 Manual de usuario

Quickstart

English Deutsch Français

Type 2106

3/2 way globe valve

3/2-Wege-Geradsitzventil

Vanne à siège droit 3/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2211/03_EU-ML_00810465 / Original DE

Quickstart

1 QUICKSTART

Quickstart explains, for example, how to install and start-up the

device. A detailed description of the device can be found in the

operating instructions for Type 2106. Keep these instructions in a

location which is easily accessible to every user, and make these

instructions available to every new owner of the device.

The operating instructions can be found on the Internet at:

country.burkert.com

Important Safety Information!

Read Quickstart carefully and thoroughly. Study in particular

the chapters entitled „Basic safety instructions“ and „Autho-

rized Use“.

▶Quickstart must be read and understood.

1.1 Symbols

DANGER!

Warns of an immediate danger.

WARNING!

Warns of a potentially dangerous situation.

CAUTION!

Warns of a possible danger.

NOTE!

Warns of damage to property.

Designates additional signicant information, tips and

recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

1.2 Denitions of terms

The term „device“ used in these instructions applies to the type

2106 3/2 way globe valve described in these instructions.

In these instructions, the abbreviation “Ex” stands for

“explosion-proof”.

1 QUICKSTART ........................................................................ 3

2 AUTHORIZED USE ............................................................... 4

3 BASIC SAFETY INSTRUCTIONS.......................................... 4

4 GENERAL INFORMATION .................................................... 6

5 TECHNICAL DATA................................................................. 6

6 INSTALLATION ...................................................................... 9

7 DISASSEMBLY.................................................................... 12

8 TRANSPORT, STORAGE, PACKAGING ............................. 12

English

Type 2106

Authorized Use

2 AUTHORIZED USE

Non-authorized use of the globe valve Type 2106 may be a

hazard to people, nearby equipment and the environment.

▶The device is designed for the controlled ow of liquid and

gaseous media.

▶In the potentially explosion-risk area the globe valve type

2106 may be used only according to the specication on

the separate Ex type label. For use observe the additional

information enclosed with the device together with safety

instructions for the explosion-risk area.

▶Devices without a separate Ex type label may not be used in

a potentially explosive area.

▶The admissible data, the operating conditions and condi-

tions of use specied in the contract documents, operating

instructions and on the type label are to be observed during

use. These are described in the chapter entitled „5 Technical

Data“.

▶Protect device from damaging environmental inuences (e.g.

radiation, humidity, steam, etc.). If anything is unclear, consult

the relevant sales oce.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶The exhaust air may be contaminated with lubricants in the

actuator.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or

incidents which occur during installation, operation and main-

tenance. The operator is responsible for observing the loca-

tion-specic safety regulations, also with reference to the per-

sonnel (e.g. by means of a warning label on the device regarding

the use of hot media).

DANGER!

Risk of injury from high pressure in the equipment or device!

▶Before working on equipment or device, switch o the pres-

sure and deaerate or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device, switch o the power supply

and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulati-

ons for electrical equipment!

English

Type 2106

Basic safety instructions

WARNING!

Risk of injury when opening the actuator!

The actuator contains a tensioned spring. If the actuator is

opened, there is a risk of injury from the spring jumping out!

▶The actuator must not be opened.

Risk of injury from moving parts in the device!

▶Do not reach into openings.

Danger due to loud noises.

▶Depending on the operating conditions, the device may generate

loud noises. More detailed information on the likelihood of loud

noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

CAUTION!

Risk of burns!

The surface of the device may become hot during long-term

operation.

▶Do not touch the device with bare hands.

Leaking medium when the packing gland is worn.

▶Regularly check relief bore for leaking medium.

▶If the media is hazardous, protect the area surrounding the dis-

charge point against dangers.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic

supply, ensure that the process is restarted in a dened or

controlled manner.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Observe the safety regulations specic to the plant for appli-

cation planning and operation of the device.Der Anlagenbe-

treiber ist für den sicheren Betrieb und Umgang mit der Anlage

verantwortlich.

▶The general rules of technology apply to application planning

and operation of the device.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which are

specied as ow media in the chapter entitled „5 Technical Data“.

▶Do not put any loads on the valve (e.g. by placing objects on

it or standing on it).

▶Do not make any external modications to the valves. Do not

paint the body parts or screws.

▶Do not transport, install or remove heavy devices without the aid

of a second person and using suitable auxiliary equipment.

English

Type 2106

General Information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

Bürkert Fluid Control System

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelngen

Phone + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found on the nal pages of the printed

operating instructions.

And also on the Internet at: country.burkert.com

4.2 Warranty

The warranty is only valid if the device is used as intended in

accordance with the specied application conditions.

4.3 Standards and directives

The device complies with the relevant EU harmonisation leg-

islation. In addition, the device also complies with the require-

ments of the laws of the United Kingdom.

The harmonised standards that have been applied for the con-

formity assessment procedure are listed in the current version of

the EU Declaration of Conformity/UK Declaration of Conformity.

5 TECHNICAL DATA

5.1 Type label

WARNING!

Risk of injury from high pressure and hot media.

Excessively high pressure or high temperatures can damage

the device and cause leaks.

▶Adhere to the pressure and media temperature values specied

on the type label.

Symbol „suitable

for food contact“

Made in Germany

0028270

17MT

2106 A 20D PTFE VA Pilot 5,5 - 10 bar

Pmed 1-2: 16 bar Pmed 2-3: 16 bar

Tmed -10 — +185 °C G3/4

Permitted control

pressure

Permitted

medium pressure

Type

Control function

(CF)

Body orice /

actuator size

Seal material Body material

Permitted medium

temperature

Port connection

Fig. 1: Sample type label for type 2106 globe valve

English

Type 2106

Technical Data

5.2 Conversion of actuator sizes

Actuator size

[mm]

Designation Outer diameter

A [mm]

Scale drawing

50 D 64,5

70 M 91

90 N 120

130 P 159

Tab. 1: Conversion of actuator sizes

5.3 General technical data

Actuator size See type label

Control function See type label

Media

Control medium Neutral gases, air

Flow media Water, alcohol, fuels, hydraulic uids,

saline solutions, lyes, organic solvents

Materials

Valve body Stainless steel 316L

Actuator PPS and stainless steel

Sealing elements FKM and EPDM

Spindle sealing (with

silicone grease)

PTFE V-rings with spring compensation

Closing body seat seal PTFE

Spindle 1.4401 / 1.4404

Spindle guide PEEK

Connections

Control air connection Plug-in hose connector 6/4 mm or resp.

1/4", others on request

Port connection Fitting G½...G2 (NPT, RC on request)

Degree of protection IP67 in accordance with IEC 529/EN

60529

5.4 Operating conditions

5.4.1 Temperature ranges

Actuator

material

Medium

(with PTFE

seal)

Ambient temperature1)

Pilot air ports

as plug-in hose

connectors

Pilot air ports

as threaded

bushings

PPS –10...+185 °C -10...+60 °C -10...+100 °C

Tab. 2: Temperature ranges (all actuator sizes)

1) If a pilot valve is used, the max. ambient temperature is +55 °C.

The globe valve is suitable for steam sterilization.

English

Type 2106

Technical Data

5.4.2 Pressure Ranges

Control pressure (for standard spring force)

Actuator size

[mm]

Required minimum

control pressure [bar]

Maximum control

pressure [bar]

50 (D) 5.5

1070 (M) 4.5

90 (N) 5.1

130 (P) ≤DN 50: 4.9 7

Tab. 3: Control pressure

Required minimum control pressure depending on medium

pressure (Flow direction 1→2)

Valve seat

orice [mm]

Actuator

size

[mm]

Flow direction 1→2

Maximum

medium

pressure [bar]

Required mini-

mum control

pressure [bar]

15 50 (D) 16 5.5

15 70 (M) 16 4.5

20 50 (D) 16 5.5

20 70 (M) 16 4.5

25 50 (D) 9 5.5

25 70 (M) 16 4.5

32 70 (M) 8 4.5

32 90 (N) 11 5.1

40 70 (M) 7 4.5

40 90 (N) 12 5.1

50 90 (N) 9 5.1

50 130 (P) 16 4.9

Required minimum control pressure depending on medium

pressure (Flow direction 2→3 and 2→1)

Valve seat

orice [mm]

Actuator

size

[mm]

Flow direction 2→3

Flow direction 2→1

Maximum

medium

pressure [bar]

Required

minimum

control pressure

[bar]

15 50 (D) 16 6.2

15 70 (M) 16 4.5

20 50 (D) 16 6.5

20 70 (M) 16 4.7

25 50 (D) 11 6.2

25 70 (M) 16 5.0

32 70 (M) 11 6.0

32 90 (N) 16 6.2

40 70 (M) 11 6.0

40 90 (N) 16 6.2

50 90 (N) 8 6.0

50 130 (P) 16 6.0

English

Type 2106

Installation

6 INSTALLATION

DANGER!

Risk of injury from high pressure in the system.

▶Before loosening lines and valves, turn o the pressure and

vent the lines.

WARNING!

Risk of injury from improper assembly.

▶Installation may only be carried out by authorized specialist

personnel and using the appropriate tools.

Risk of injury from unintentional activation of the system and

uncontrolled restart.

▶Secure system against unintentional activation.

▶Following assembly, ensure a controlled restart.

Risk of injury due to moving parts in the device.

▶Don’t reach into openings.

CAUTION!

Risk of injury due heavy devices!

▶During transport or during assembly, a heavy device may fall

and cause injury.

▶Do not transport, install or remove heavy devices without the

aid of a second person and using suitable auxiliary equipment.

▶Use appropriate tools.

6.1 Preparatory work

→Ensure that the pipelines are aligned.

→Observe ow direction (see type label).

→Clean pipelines (sealing material, swarf, etc.).

6.2 Install the valve body

Any installation position is possible, preferably with actuator face

up.

→Connect housing to pipeline.

6.3 Install the control unit

Refer to the installation capital of the corresponding

control unit operating instruction for a description.

6.4 Rotating the actuator

The position of the connections can be aligned steplessly by

rotating the actuator through 360°.

WARNING!

Risk of injury due to discharge of medium and pressure release.

If the direction of rotation is wrong, the housing interface may

become detached.

▶Only turn the actuator in the specied sense of direction

(see „Fig. 3“).

English

Type 2106

Installation

NOTE!

Damage to the seat seal or the seat contour!

▶The valve must be in the center position when turning the

actuator.

→Clamp the valve body into a holding device (applies only to

valves not yet installed).

→Apply compressed air to control air connection 1:

3.5 bar for actuator size 50 (D) and 70 (M)

4.0 bar for actuator size 90 (N) and 130 (P)

→Using a suitable open-end wrench, counter the wrench at on

the tting.

→Place a suitable open-end wrench on the hexagonal bolt of

the actuator.

→Move the actuator to the required position by turning it

counter-clockwise (viewed from below).

Actuator

Valve body

Venting port

CFA Control air

connection CFA

Flats for open-end

wrench

Relief bore

2 1

Fig. 2: 3/2 way globe valve type 2106

Fig. 3: Rotating the actuator

English

Type 2106

Tabla de contenidos

Idiomas:

Otros manuales de Unidad de control de Burkert

Burkert

Burkert 3364 Manual de usuario

Burkert

Burkert 5281 Series Manual de usuario

Burkert

Burkert 2712 Series Manual de usuario

Burkert

Burkert 0127 Manual de usuario

Burkert

Burkert ELEMENT Manual de usuario

Burkert

Burkert 2730 Series Manual de usuario

Burkert

Burkert 2100 series Manual de usuario

Burkert

Burkert 6027 Manual de usuario

Burkert

Burkert 8691 Manual de usuario

Burkert

Burkert 6020 Manual de usuario

Burkert

Burkert 2060 Manual de usuario

Burkert

Burkert 6518 Manual de usuario

Burkert

Burkert 2100 series Manual de usuario

Burkert

Burkert 2006 Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 2060 Manual de usuario

Burkert

Burkert Type 2000 Manual de usuario

Burkert

Burkert 2012 Manual de usuario

Burkert

Burkert 2300 Series Manual de usuario

Burkert

Burkert AirLINE 8652 Series Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 6126 Manual de usuario

Burkert

Burkert 3280 Manual de usuario

Burkert

Burkert 8681 Manual de usuario

Manuales populares de Unidad de control de otras marcas

Festo

Festo Compact Performance CP-FB6-E Manual de lista de piezas

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manual de usuario

JS Automation

JS Automation MPC3034A Manual de usuario

JAUDT

JAUDT SW GII 6406 Series Guía rápida

Spektrum

Spektrum Air Module System Manual de usuario

BOC Edwards

BOC Edwards Q Series Manual de usuario

KHADAS

KHADAS BT Magic Manual de usuario

Etherma

Etherma eNEXHO-IL Manual de usuario

PMFoundations

PMFoundations Attenuverter Manual de usuario

GEA

GEA VARIVENT Manual de usuario

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manual de usuario

Altronix

Altronix LINQ8PD Instrucciones de montaje

Eaton

Eaton Powerware Series Manual de usuario

WAGO

WAGO 750-407/040-000 Manual de usuario

Sony

Sony CCU-590 Manual de usuario

Graco

Graco 25D614 Manual de usuario

Task Force Tips

Task Force Tips YE-RF-900 Manual de programación

Shini

Shini SPV-U Series Manual de usuario