Burkert 2106 Manual de usuario

Quickstart

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Type 2106

3/2 way globe valve

3/2-Wege-Geradsitzventil

Vanne à siège droit 3/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2211/03_EU-ML_00810465 / Original DE

Quickstart

1 QUICKSTART

Quickstart explains, for example, how to install and start-up the

device. A detailed description of the device can be found in the

operating instructions for Type 2106. Keep these instructions in a

location which is easily accessible to every user, and make these

instructions available to every new owner of the device.

The operating instructions can be found on the Internet at:

country.burkert.com

Important Safety Information!

Read Quickstart carefully and thoroughly. Study in particular

the chapters entitled „Basic safety instructions“ and „Autho-

rized Use“.

▶Quickstart must be read and understood.

1.1 Symbols

DANGER!

Warns of an immediate danger.

WARNING!

Warns of a potentially dangerous situation.

CAUTION!

Warns of a possible danger.

NOTE!

Warns of damage to property.

Designates additional signicant information, tips and

recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

1.2 Denitions of terms

The term „device“ used in these instructions applies to the type

2106 3/2 way globe valve described in these instructions.

In these instructions, the abbreviation “Ex” stands for

“explosion-proof”.

1 QUICKSTART ........................................................................ 3

2 AUTHORIZED USE ............................................................... 4

3 BASIC SAFETY INSTRUCTIONS.......................................... 4

4 GENERAL INFORMATION .................................................... 6

5 TECHNICAL DATA................................................................. 6

6 INSTALLATION ...................................................................... 9

7 DISASSEMBLY.................................................................... 12

8 TRANSPORT, STORAGE, PACKAGING ............................. 12

English

Type 2106

Authorized Use

2 AUTHORIZED USE

Non-authorized use of the globe valve Type 2106 may be a

hazard to people, nearby equipment and the environment.

▶The device is designed for the controlled ow of liquid and

gaseous media.

▶In the potentially explosion-risk area the globe valve type

2106 may be used only according to the specication on

the separate Ex type label. For use observe the additional

information enclosed with the device together with safety

instructions for the explosion-risk area.

▶Devices without a separate Ex type label may not be used in

a potentially explosive area.

▶The admissible data, the operating conditions and condi-

tions of use specied in the contract documents, operating

instructions and on the type label are to be observed during

use. These are described in the chapter entitled „5 Technical

Data“.

▶Protect device from damaging environmental inuences (e.g.

radiation, humidity, steam, etc.). If anything is unclear, consult

the relevant sales oce.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶The exhaust air may be contaminated with lubricants in the

actuator.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or

incidents which occur during installation, operation and main-

tenance. The operator is responsible for observing the loca-

tion-specic safety regulations, also with reference to the per-

sonnel (e.g. by means of a warning label on the device regarding

the use of hot media).

DANGER!

Risk of injury from high pressure in the equipment or device!

▶Before working on equipment or device, switch o the pres-

sure and deaerate or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device, switch o the power supply

and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulati-

ons for electrical equipment!

English

Type 2106

Basic safety instructions

WARNING!

Risk of injury when opening the actuator!

The actuator contains a tensioned spring. If the actuator is

opened, there is a risk of injury from the spring jumping out!

▶The actuator must not be opened.

Risk of injury from moving parts in the device!

▶Do not reach into openings.

Danger due to loud noises.

▶Depending on the operating conditions, the device may generate

loud noises. More detailed information on the likelihood of loud

noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

CAUTION!

Risk of burns!

The surface of the device may become hot during long-term

operation.

▶Do not touch the device with bare hands.

Leaking medium when the packing gland is worn.

▶Regularly check relief bore for leaking medium.

▶If the media is hazardous, protect the area surrounding the dis-

charge point against dangers.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic

supply, ensure that the process is restarted in a dened or

controlled manner.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Observe the safety regulations specic to the plant for appli-

cation planning and operation of the device.Der Anlagenbe-

treiber ist für den sicheren Betrieb und Umgang mit der Anlage

verantwortlich.

▶The general rules of technology apply to application planning

and operation of the device.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which are

specied as ow media in the chapter entitled „5 Technical Data“.

▶Do not put any loads on the valve (e.g. by placing objects on

it or standing on it).

▶Do not make any external modications to the valves. Do not

paint the body parts or screws.

▶Do not transport, install or remove heavy devices without the aid

of a second person and using suitable auxiliary equipment.

English

Type 2106

General Information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

Bürkert Fluid Control System

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelngen

Phone + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found on the nal pages of the printed

operating instructions.

And also on the Internet at: country.burkert.com

4.2 Warranty

The warranty is only valid if the device is used as intended in

accordance with the specied application conditions.

4.3 Standards and directives

The device complies with the relevant EU harmonisation leg-

islation. In addition, the device also complies with the require-

ments of the laws of the United Kingdom.

The harmonised standards that have been applied for the con-

formity assessment procedure are listed in the current version of

the EU Declaration of Conformity/UK Declaration of Conformity.

5 TECHNICAL DATA

5.1 Type label

WARNING!

Risk of injury from high pressure and hot media.

Excessively high pressure or high temperatures can damage

the device and cause leaks.

▶Adhere to the pressure and media temperature values specied

on the type label.

Symbol „suitable

for food contact“

Made in Germany

0028270

17MT

2106 A 20D PTFE VA Pilot 5,5 - 10 bar

Pmed 1-2: 16 bar Pmed 2-3: 16 bar

Tmed -10 — +185 °C G3/4

Permitted control

pressure

Permitted

medium pressure

Type

Control function

(CF)

Body orice /

actuator size

Seal material Body material

Permitted medium

temperature

Port connection

Fig. 1: Sample type label for type 2106 globe valve

English

Type 2106

Technical Data

5.2 Conversion of actuator sizes

Actuator size

[mm]

Designation Outer diameter

A [mm]

Scale drawing

50 D 64,5

70 M 91

90 N 120

130 P 159

Tab. 1: Conversion of actuator sizes

5.3 General technical data

Actuator size See type label

Control function See type label

Media

Control medium Neutral gases, air

Flow media Water, alcohol, fuels, hydraulic uids,

saline solutions, lyes, organic solvents

Materials

Valve body Stainless steel 316L

Actuator PPS and stainless steel

Sealing elements FKM and EPDM

Spindle sealing (with

silicone grease)

PTFE V-rings with spring compensation

Closing body seat seal PTFE

Spindle 1.4401 / 1.4404

Spindle guide PEEK

Connections

Control air connection Plug-in hose connector 6/4 mm or resp.

1/4", others on request

Port connection Fitting G½...G2 (NPT, RC on request)

Degree of protection IP67 in accordance with IEC 529/EN

60529

5.4 Operating conditions

5.4.1 Temperature ranges

Actuator

material

Medium

(with PTFE

seal)

Ambient temperature1)

Pilot air ports

as plug-in hose

connectors

Pilot air ports

as threaded

bushings

PPS –10...+185 °C -10...+60 °C -10...+100 °C

Tab. 2: Temperature ranges (all actuator sizes)

1) If a pilot valve is used, the max. ambient temperature is +55 °C.

The globe valve is suitable for steam sterilization.

English

Type 2106

Technical Data

5.4.2 Pressure Ranges

Control pressure (for standard spring force)

Actuator size

[mm]

Required minimum

control pressure [bar]

Maximum control

pressure [bar]

50 (D) 5.5

1070 (M) 4.5

90 (N) 5.1

130 (P) ≤DN 50: 4.9 7

Tab. 3: Control pressure

Required minimum control pressure depending on medium

pressure (Flow direction 1→2)

Valve seat

orice [mm]

Actuator

size

[mm]

Flow direction 1→2

Maximum

medium

pressure [bar]

Required mini-

mum control

pressure [bar]

15 50 (D) 16 5.5

15 70 (M) 16 4.5

20 50 (D) 16 5.5

20 70 (M) 16 4.5

25 50 (D) 9 5.5

25 70 (M) 16 4.5

32 70 (M) 8 4.5

32 90 (N) 11 5.1

40 70 (M) 7 4.5

40 90 (N) 12 5.1

50 90 (N) 9 5.1

50 130 (P) 16 4.9

Required minimum control pressure depending on medium

pressure (Flow direction 2→3 and 2→1)

Valve seat

orice [mm]

Actuator

size

[mm]

Flow direction 2→3

Flow direction 2→1

Maximum

medium

pressure [bar]

Required

minimum

control pressure

[bar]

15 50 (D) 16 6.2

15 70 (M) 16 4.5

20 50 (D) 16 6.5

20 70 (M) 16 4.7

25 50 (D) 11 6.2

25 70 (M) 16 5.0

32 70 (M) 11 6.0

32 90 (N) 16 6.2

40 70 (M) 11 6.0

40 90 (N) 16 6.2

50 90 (N) 8 6.0

50 130 (P) 16 6.0

English

Type 2106

Installation

6 INSTALLATION

DANGER!

Risk of injury from high pressure in the system.

▶Before loosening lines and valves, turn o the pressure and

vent the lines.

WARNING!

Risk of injury from improper assembly.

▶Installation may only be carried out by authorized specialist

personnel and using the appropriate tools.

Risk of injury from unintentional activation of the system and

uncontrolled restart.

▶Secure system against unintentional activation.

▶Following assembly, ensure a controlled restart.

Risk of injury due to moving parts in the device.

▶Don’t reach into openings.

CAUTION!

Risk of injury due heavy devices!

▶During transport or during assembly, a heavy device may fall

and cause injury.

▶Do not transport, install or remove heavy devices without the

aid of a second person and using suitable auxiliary equipment.

▶Use appropriate tools.

6.1 Preparatory work

→Ensure that the pipelines are aligned.

→Observe ow direction (see type label).

→Clean pipelines (sealing material, swarf, etc.).

6.2 Install the valve body

Any installation position is possible, preferably with actuator face

up.

→Connect housing to pipeline.

6.3 Install the control unit

Refer to the installation capital of the corresponding

control unit operating instruction for a description.

6.4 Rotating the actuator

The position of the connections can be aligned steplessly by

rotating the actuator through 360°.

WARNING!

Risk of injury due to discharge of medium and pressure release.

If the direction of rotation is wrong, the housing interface may

become detached.

▶Only turn the actuator in the specied sense of direction

(see „Fig. 3“).

English

Type 2106

Installation

NOTE!

Damage to the seat seal or the seat contour!

▶The valve must be in the center position when turning the

actuator.

→Clamp the valve body into a holding device (applies only to

valves not yet installed).

→Apply compressed air to control air connection 1:

3.5 bar for actuator size 50 (D) and 70 (M)

4.0 bar for actuator size 90 (N) and 130 (P)

→Using a suitable open-end wrench, counter the wrench at on

the tting.

→Place a suitable open-end wrench on the hexagonal bolt of

the actuator.

→Move the actuator to the required position by turning it

counter-clockwise (viewed from below).

Actuator

Valve body

Venting port

CFA Control air

connection CFA

Flats for open-end

wrench

Relief bore

2 1

Fig. 2: 3/2 way globe valve type 2106

Fig. 3: Rotating the actuator

English

Type 2106

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