Burkert 2101 Manual de usuario

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2101

2/2 way globe valve

2/2-Wege-Geradsitzventil

Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 1902/10_EU-ML_00806076 / Original DE

Table of contents

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionofterm/abbreviation .................................. 4

2 AUTHORIZED USE ............................................................... 5

3 BASIC SAFETY INSTRUCTIONS............................................. 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contact address.......................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 General description ..................................................... 7

5.2 Properties .................................................................... 7

5.3 Designated application area........................................ 8

6 STRUCTURE AND FUNCTION ............................................. 8

6.1 Structure...................................................................... 8

6.2 Function....................................................................... 9

7 TECHNICAL DATA............................................................... 11

7.1 Conformity................................................................. 11

7.2 Standards .................................................................. 11

7.3 Type label .................................................................. 11

7.4 Operating conditions ................................................. 12

7.5 Generaltechnicaldata............................................... 15

8 INSTALLATION .................................................................... 16

8.1 Safetyinstructions..................................................... 16

8.2 Beforeinstallation...................................................... 17

8.3 Installation ................................................................. 18

8.4 Pneumatic connection............................................... 21

8.5 Start-up ..................................................................... 22

8.6 Removal .................................................................... 22

9 ELECTRICAL CONTROL UNIT ........................................... 22

10 MAINTENANCE, CLEANING .............................................. 23

10.1 Safetyinstructions..................................................... 23

10.2 Maintenance work ..................................................... 23

10.3 Replacingthewearingparts...................................... 24

11 MALFUNCTIONS ................................................................ 34

12 REPLACEMENT PARTS...................................................... 35

12.1 Replacement part sets .............................................. 35

12.2 Installation tools ........................................................ 36

13 PACKAGING, TRANSPORT, STORAGE ............................. 37

english

Type 2101

Operating instructions

CAUTION!

Warns of a possible danger!

▶Failuretoobservethiswarningmayresultinamoderateor

minor injury.

NOTE!

Warns of damage to property!

▶Failuretoobservethewarningmayresultindamagetothe

deviceortheequipment.

Indicatesimportantadditionalinformation,tipsand

recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesinstructionsforriskprevention.

→Designatesaprocedurewhichyoumustcarryout.

1.2 Denition of term / abbreviation

Theterm“device”usedintheseinstructionsalwaysstandsfor

theglobevalveType2101.

1 OPERATING INSTRUCTIONS

The operating instructions describesthe entire life cycle of the

device.Keeptheseinstructionsinalocationwhichiseasilyacces-

sibletoeveryuser,andmaketheseinstructionsavailabletoevery

newownerofthedevice.

WARNING!

The operating instructions contain important safety

information!

Failuretoobservetheseinstructionsmayresultinhazardous

situations.

▶Theoperatinginstructionsmustbereadandunderstood.

1.1 Symbols

DANGER!

Warns of an immediate danger!

▶Failuretoobservethewarningmayresultinafatalorserious

injury.

WARNING!

Warns of a potentially dangerous situation!

▶Failuretoobservethewarningmayresultinseriousinjuries

ordeath.

english

Type 2101

Authorized use

2 AUTHORIZED USE

Non-authorized use of the globe valve Type 2101 may be a

hazard to people, nearby equipment and the environment.

▶Thedeviceisdesignedforthecontrolledowofliquidand

gaseous media.

▶In potentially explosive atmospheres, only use devices

approvedforusein thoseareas.Thesedevices arelabeled

withaseparateExtypelabel.Forsuchuse,notetheinforma-

tionprovidedontheseparateExtypelabelandtheadditional

explosion-related information or separate explosion-related

operating instructions.

▶DeviceswithoutaseparateExtypelabelmaynotbeusedin

a potentially explosive area.

▶Theadmissibledata,theoperatingconditionsandcondi-

tionsofusespeciedinthecontractdocuments,operating

instructionsandonthetypelabelaretobeobservedduring

use.Thesearedescribedinthechapterentitled“Product

description”.

▶Protectdevicefromdamagingenvironmentalinuences

(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,

consulttherelevantsalesoce.

▶Thedevicemaybeusedonlyinconjunctionwiththird-party

devicesandcomponentsrecommendedandauthorizedby

Bürkert.

▶Correcttransportation,correctstorageandinstallationand

carefuluseandmaintenanceareessentialforreliableand

faultlessoperation.

▶Theexhaustairmaybecontaminatedwithlubricantsinthe

actuator.

▶Usethedeviceforitsintendedpurposeonly.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotmakeallowanceforany

•contingenciesandeventswhichmayariseduringtheinstallation,

operationandmaintenanceofthedevices.

•localsafetyregulations,wherebytheoperatorisresponsiblefor

theircompliance,bytheinstallationpersonneltoo.

DANGER!

Risk of injury from high pressure in the equipment or device!

▶Beforeworkingonequipmentordevice,switchothepres-

sure and deaerate or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedevice,switchothepowersupply

and secure to prevent reactivation!

▶Observeapplicableaccidentpreventionandsafetyregula-

tionsforelectricalequipment!

WARNING!

Risk of injury when opening the actuator!

Theactuatorcontainsatensionedspring.Iftheactuatoris

opened,thereisariskofinjuryfromthespringjumpingout!

▶Theactuatormustnotbeopened.

Risk of injury from moving parts in the device!

▶Donotreachintoopenings.

english

Type 2101

Basic safety instructions

WARNING!

Danger due to loud noises.

▶Dependingontheoperatingconditions,thedevicemaygenerate

loudnoises.Moredetailedinformationonthelikelihoodofloud

noisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

WARNING!

Risk of burns or re from hot device surface.

Thesurfaceofthedevicemaybecomehotduringlong-term

operation.

▶Donottouchthedeviceunlesswearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media

Leaking medium when the packing gland is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethepacking

gland.

▶Ifthemediaishazardous,protecttheareasurroundingthedis-

chargepointagainstdangers.

Risk of injury caused by the lines and device rupturing.

▶Duetotheriskofwaterhammer,valveswithaowdirection

abovetheseatmustnotbeusedforliquidmedia.

▶Considerthetypeofowdirectionandthetypeofmedium

foroperationofthedevice.

General hazardous situations.

To prevent injury, ensure:

▶Thatthesystemcannotbeactivatedunintentionally.

▶Installationandrepairworkmaybecarriedoutbyauthorized

techniciansonlyandwiththeappropriatetools.

▶Afteraninterruptioninthepowersupplyorpneumatic

supply,ensurethattheprocessisrestartedinadenedor

controlled manner.

▶Thedevicemaybeoperatedonlywheninperfectcondition

andinconsiderationoftheoperatinginstructions.

▶Observethesafetyregulationsspecictotheplantforapplica-

tionplanningandoperationofthedevice.

▶Theplantoperatorisresponsibleforthesafeoperationandhan-

dlingoftheplant.

▶Thegeneralrulesoftechnologyapplytoapplicationplanning

andoperationofthedevice.

To prevent damage to property of the device, ensure:

•Supplythemediaconnectionsonlywiththosemediawhichare

speciedasowmediainthechapterentitled“7Technicaldata”

•Donotputanyloadsonthevalve(e.g.byplacingobjectson

itorstandingonit).

•Donotmakeanyexternalmodicationstothevalves.Donot

paintthebodypartsorscrews.

▶Donottransport,installorremoveheavydeviceswithouttheaid

ofasecondpersonandusingsuitableauxiliaryequipment.

english

Type 2101

General information

4 GENERAL INFORMATION

4.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Chr.-Bürkert-Str.13-17

D-74653Ingelngen

Tel. : 07940 - 10 91 111

Fax: 07940 - 10 91 448

E-mail:[email protected]

International

Contactaddressesarefoundonthenalpagesoftheprinted

operating manual.

YoucanalsondinformationontheInternetunder:

www.burkert.com

4.2 Warranty

Thewarrantyis onlyvalid if the device isused as authorized in

accordancewiththespeciedapplicationconditions.

4.3 Information on the Internet

TheoperatinginstructionsanddatasheetsforType2101canbe

foundontheInternetat:www.burkert.com

5 PRODUCT DESCRIPTION

5.1 General description

The 2/2-way globe valve Type 2101 is suitable for liquid and

gaseous media.

Itusesneutralgasesorair(controlmedia)tocontroltheowof

water,alcohol,oil,fuel,hydraulicuid,salinesolution,lye,organic

solventandsteam(owmedia).

Aspecialfeatureofglobevalvesarescrewed-inseatswhichcan

beusedtoreducetheoriceofthecontrolvalveinparticular.

Denition DN

DNdesignatestheoriceoftheseat,nottheoriceof

thelineconnection.

5.2 Properties

•Hightightnessbyself-adjustingpackingglands

(spindlesealingelement).

•Highseattightnessbyswivelplate.

•Actuatorcanberotatedsteplesslythrough360°.

•Maintenance-freeundernormalconditions.

5.2.1 Options

•Control unit

Dierentversionsofthecontrolunitsareavailabledepending

ontherequirement.

•Stroke limitation

Limitofthemaximumopenposition/owratebymeansof

adjusting screw.

english

Type 2101

Structure and function

•Feedback indicator

Thedevicefeaturesmechanicallimitswitchesorinductive

proximityswitches.

5.2.2 Device versions

Theglobevalveisavailableforthefollowingactuatorsizes:

ø50mm,ø70mm,ø90mm,ø130mm.

5.2.3 Restrictions

WARNING!

Risk of injury from water hammer.

Awaterhammercouldcrackthelinesanddevice.

Duetotheriskofwaterhammer, valves with a ow direction

above seat must not be used for liquid media.

▶Considerthetypeofowdirectionandthetypeofmedium

foroperationofthedevice.

5.3 Designated application area

Observethemaximumpressurerangeaccordingtothe

type label!

•Neutralgasesandliquidsupto16bar.

•Steamupto11barabsolute/185°C.

•Aggressive media.

6 STRUCTURE AND FUNCTION

6.1 Structure

Theglobevalveconsistsofapneumaticallyactuatedpiston

actuator and a 2/2-way valve body.

Theactuatorismanufacturedfrompolyphenylenesulphide

(PPS).Thetriedandtested,self-adjustingpackingglandensures

hightightness.Theow-enhancingvalvebodymadeofstainless

steelenableshighowvalues.

Transparentcapwithposition

indicator

Actuator cover

Actuator body

Globe valve body

Flow direction arrow or

numbersforindicatingthe

directionofow

Fig. 1: Globe valve Type 2101, structure and description (1)

english

Type 2101

Structure and function

AirdischargeconnectionforCFA,

CFBPilotairportforCFI

PilotairportforCFA,CFB,CFI

Interfaceactuator/body

withats

Port connection

Release bore

Fig. 2: Globe valve Type 2101, Structure and Description (2)

6.2 Function

Dependingontheversion,theseatofthevalveisclosedwithor

againstthemediumow.

Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)

generatestheclosingforceontheswivelplate.Theforceis

transferredviaaspindlewhichisconnectedtotheactuator

piston.

6.2.1 Control functions (CF)

WARNING!

For control function I – Danger if pilot pressure fails!

ForcontrolfunctionIcontrolandresettingoccurpneumati-

cally.Ifthepressurefails,nodenedpositionisreached.

▶Toensureacontrolledrestart,rstpressurisethedevicewith

pilotpressure,thenswitchonthemedium.

Control function A (CFA)

Normally closed by spring action.

1(P)

2(A)

Control function B (CFB)

Normally open by spring action.

1(P)

2(B)

Control function I (CFI)

Actuatingfunctionviareciprocal

pressurisation.

1(P)

2(A)

english

Type 2101

Structure and function

6.2.2 Flow direction below seat

Dependingontheversion,thevalveisclosedagainstthe

mediumowwithspringforce(controlfunctionA,CFA)orwith

pilotpressure(controlfunctionBorI,CFBorCFI).

Asthemediumpressureisundertheswivelplate,thispressure

contributestotheopeningofthevalve.

WARNING!

Medium may be discharged if minimum pilot pressure is too

low or medium pressure too high!

IftheminimumpilotpressureistoolowforCFBandCFIorthe

permittedmediumpressureisexceeded,leaksmayoccur.

▶Observe minimum pilot pressure

▶Do not exceed medium pressure.

▶Seechapterentitled“7.4.1Temperatureranges”.

CFA CFB /

CFI

Fig. 3: Flow direction below seat

(Rest open/closed, closing against medium)

6.2.3 Flow direction above seat

Thevalveisclosedbyspringforce(controlfunctionA,CFA)with

themediumow.Asthemediumpressureisovertheswivel

plate,itsupportstheclosingprocessofthevalveandalsocon-

tributestothesealingofthevalveseat.Thevalveisopenedby

thepilotpressure.

WARNING!

Risk of injury from water hammer.

Awaterhammercouldcrackthelinesanddevice.

Duetotheriskofwaterhammer, valves with a ow direction

above seat must not be used for liquid media.

▶Considerthetypeofowdirectionandthetypeofmedium

foroperationofthedevice.

Toensurecompleteopening,theminimumpilot

pressure must be used!

Fig. 4: Flow direction above seat (rest closed, closing with medium)

english

Type 2101

Otros manuales para 2101

Tabla de contenidos

Otros manuales de Unidad de control de Burkert

Burkert

Burkert 6240 Manual de usuario

Burkert

Burkert 2100 series Manual de usuario

Burkert

Burkert 2730 Series Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert Type 2000 Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 0131 Manual de usuario

Burkert

Burkert 2300 Series Manual de usuario

Burkert

Burkert 0211 Manual de usuario

Burkert

Burkert 6213 Manual de usuario

Burkert

Burkert Type 2000 Manual de usuario

Burkert

Burkert 8647 AirLINE SP Manual de usuario

Burkert

Burkert 0470 Manual de usuario

Burkert

Burkert 8695 Manual de usuario

Burkert

Burkert 6104 Manual de usuario

Burkert

Burkert 6516 Manual de usuario

Burkert

Burkert 2060 Manual de usuario

Burkert

Burkert 2012 Manual de usuario

Burkert

Burkert 8640 Manual de usuario

Burkert

Burkert 6213 Manual de usuario

Burkert

Burkert 6027 Manual de usuario

Burkert

Burkert 2300 Series Manual de usuario

Burkert

Burkert 0301 Manual de usuario

Burkert

Burkert 5406 Manual de usuario

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JS Automation MPC3034A Manual de usuario

JAUDT

JAUDT SW GII 6406 Series Guía rápida

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Spektrum Air Module System Manual de usuario

BOC Edwards

BOC Edwards Q Series Manual de usuario

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KHADAS BT Magic Manual de usuario

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Etherma eNEXHO-IL Manual de usuario

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PMFoundations Attenuverter Manual de usuario

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GEA VARIVENT Manual de usuario

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manual de usuario

Altronix

Altronix LINQ8PD Instrucciones de montaje

Eaton

Eaton Powerware Series Manual de usuario

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WAGO 750-407/040-000 Manual de usuario

Sony

Sony CCU-590 Manual de usuario

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Graco 25D614 Manual de usuario

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Task Force Tips YE-RF-900 Manual de programación

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Shini SPV-U Series Manual de usuario