Burkert 2101 Manual de usuario

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2101

2/2 way globe valve

2/2-Wege-Geradsitzventil

Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 2112/13_EU-ML_00806076 / Original DE

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionofterms/abbreviations ................................ 4

2 INTENDED USE .................................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL NOTES ................................................................. 7

4.1 Contact addresses ...................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 General description ..................................................... 7

5.2 Properties .................................................................... 7

5.3 Intendedareaofapplication........................................ 8

6 STRUCTURE AND FUNCTION ............................................. 8

6.1 Structure...................................................................... 8

6.2 Function....................................................................... 9

7 TECHNICAL DATA............................................................... 11

7.1 Conformity................................................................. 11

7.2 Standards .................................................................. 11

7.3 Type label .................................................................. 11

7.4 Operating conditions ................................................. 12

7.5 Generaltechnicaldata............................................... 16

8 INSTALLATION .................................................................... 17

8.1 Safetyinstructions..................................................... 17

8.2 Beforeinstallation...................................................... 18

8.3 Installation ................................................................. 19

8.4 Pneumatic connection............................................... 22

8.5 Start-up ..................................................................... 23

8.6 Disassembly .............................................................. 23

9 ELECTRICAL CONTROL UNIT ........................................... 23

10 MAINTENANCE, CLEANING .............................................. 24

10.1 Safetyinstructions..................................................... 24

10.2 Maintenance work ..................................................... 24

10.3 Replacing wearing parts............................................ 25

11 FAULTS................................................................................ 35

12 SPARE PARTS..................................................................... 36

12.1 Replacement part set ................................................ 36

12.2 Installation tools ........................................................ 38

13 TRANSPORT, STORAGE, PACKAGING ............................. 39

Contents

Type2101

English

Operating instructions

CAUTION!

Warns of a potential danger!

▶Failuretoobservetheseinstructionsmayresultinmoderate

or minor injuries.

NOTE!

Warns of damage!

▶Failuretoobservetheseinstructionsmayresultindamageto

thedeviceorthesystem.

Indicatesimportantadditionalinformation,tipsand

recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶Designates instructions to avoid a danger.

→Highlightsaprocedurewhichyoumustcarryout.

1.2 Denition of terms/abbreviations

Theterm"device"usedintheseinstructionsalwaysreferstothe

Type2101globevalve.

Intheseinstructions,theunitbarstandsforrelativepressure.

Theabsolutepressureisstatedseparatelyinbar(abs).

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keeptheseinstructionsinalocationwhichiseasilyaccessibleto

every user and make them available toevery newowner ofthe

device.

WARNING!

The operating instructions contain important safety

information!

Failure to observe these instructions may result in hazardous

situations.

▶Theoperatinginstructionsmustbereadandunderstood.

1.1 Symbols

DANGER!

Warns of an immediate danger!

▶Failuretoobservetheseinstructionswillresultindeathor

serious injuries.

WARNING!

Warns of a potentially hazardous situation!

▶Failuretoobservetheseinstructionsmayresultinserious

injuriesordeath.

Type2101

English

Intended use

2 INTENDED USE

Unauthorised use of the Type2101 globe valve may be dan-

gerous to people, nearby equipment and the environment.

▶Thedeviceisdesignedtocontroltheowofliquidand

gaseous media.

▶Inthepotentiallyexplosiveatmosphere,onlyusedevicesthat

areapprovedforthispurpose.Thesedevicesareidentiedby

aseparateExtypelabel.Beforeuse,notetheinformationon

theseparateExtypelabelandtheExadditionalinstructions

ortheseparateExoperatingInstructions.

▶Tousethedevice,observethepermitteddata,operatingcon-

ditionsandapplicationconditions.Thesespecicationscan

befoundinthecontractdocuments,theoperatinginstructions

andonthetypelabel.

▶Protect device from harmful environmental inuences (e.g.

radiation,airhumidity,fumes).Foranymattersrequiringclari-

cation,contacttherelevantsalesdepartment.

▶Usethedeviceonlyinconjunctionwiththird-partydevices

and components recommended or approved by Bürkert.

▶Prerequisitesforsafeandtrouble-freeoperationarecorrect

transport,correctstorageandinstallationaswellascareful

operation and maintenance.

▶The exhaust air can be contaminated by lubricants in the

actuator.

▶Onlyusethedeviceasintended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonottakeaccountofany

•contingencies or events which may occur during installation,

operationandmaintenanceofthedevices;

•localsafetyregulationsthatarewithintheoperator’sscopeofres-

ponsibility,includingthoserelatingtotheinstallationpersonnel.

DANGER!

Risk of injury due to high pressure in the system or device.

▶Beforeworkingonthesystemordevice,switchothepres-

sureandventilateoremptythelines.

Risk of injury due to electric shock (with installed electrical

components).

▶Beforeworkingonthedeviceorsystem,switchothe

power supply. Secure against reactivation.

▶Observetheapplicableaccidentpreventionandsafetyregu-

lationsforelectricaldevices.

WARNING!

Risk of injury when opening the actuator.

Theactuatorcontainsaspringundertension.Whentheactuatoris

opened,thespringwilljumpoutandmaycauseinjuries.

▶Donotopentheactuator.

Risk of injury due to moving parts in the device.

▶Donotreachintoopeningsinthedevice.

Type2101

English

Basic safety instructions

General hazardous situations.

Topreventinjuries,observethefollowing:

▶Secure device or system to prevent unintentional activation.

▶Onlytrainedtechniciansmayperforminstallationandmain-

tenance work.

▶Performinstallationworkandmaintenanceworkusingsuita-

ble tools only.

▶Followinginterruptionoftheprocess,ensurethatthe

processisrestartedinacontrolledmanner.Observethe

sequence:

1. Apply electrical or pneumatic supply.

2.Chargewithmedium.

▶Use the device only when it is in perfect condition and in

accordancewiththeoperatinginstructions.

▶Forapplicationsplanningandoperationofthedevice,observe

theplant-specicsafetyregulations.

▶The plant owner is responsible for the safe operation and

handlingoftheplant.

▶Observethegeneralrulesoftechnology.

Pleaseobservethefollowinginordertoprotectagainst

damagetothedevice:

▶Feedonlythosemedialistedinchapter„7Technicaldata“ into

themediumports.

▶Donotmakeanychangestothedeviceanddonotsubjectit

tomechanicalstress.

▶Transport,installanddismantleheavydeviceonlywiththeaidof

a second person and using suitable tools.

Danger due to loud noises.

▶Dependingontheusageconditions,thedevicemaygenerate

loudnoises.Detailedinformationontheprobabilityofloud

noisesisavailablefromtherespectivesalesdepartment.

▶Wearhearingprotectionwheninthevicinityofthedevice.

CAUTION!

Risk of burns or re from hot device surfaces due to pro-

longed operation.

▶Onlytouchthedevicewhenwearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Discharge of medium if packing gland worn

▶Reliefboremustberegularlyinspectedforanymediumleakages.

▶Ifmediumisleakingfromthereliefbore,thepackingglandmust

bereplaced(seechapter"Maintenance").

▶Ifthemediumishazardous,securetheareaaroundtheleakage

to prevent risks.

Risk of injury due to bursting lines and device.

▶Becauseoftheriskofpressuresurge,valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

Type2101

English

General notes

4 GENERAL NOTES

4.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str.13–17

D-74653Ingelngen

Tel.+49(0)7940-1091111

Fax+49(0)7940-1091448

E-mail:[email protected]

International

Thecontactaddressescanbefoundonthebackpagesofthe

printed operating instructions.

Theyarealsoavailableonlineat:country.burkert.com

4.2 Warranty

Apreconditionforthewarrantyisthatthedeviceisusedas

intendedinconsiderationofthespeciedoperatingconditions.

4.3 Information on the Internet

OperatinginstructionsanddatasheetsforType2101canbefound

onlineat:country.burkert.com

5 PRODUCT DESCRIPTION

5.1 General description

The2/2-wayglobevalveType2101issuitableforliquidandgaseous

media.Usingneutralgasesorair(controlmedia),it controlsthe

owofwater,alcohol,oil,fuel,hydraulicuid,salinesolution,lye,

organicsolventsandvapour(owmedia).

Onespecial characteristic of theglobe valvesis the screwed-in

seats,whichcanbeusedtoreducetheseatsize,inparticularfor

thecontrolvalve(Type2301).

Denition DN

DNreferstothenominaldiameteroftheseat,notthatof

theportconnection.

5.2 Properties

•Highsealtightnessduetoself-adjustingpackingglands

(spindlesealelement).

•Highseattightnessduetoswivelplate.

•Actuator can be seamlessly rotated by 360°.

•Maintenance-freeundernormalconditions.

5.2.1 Options

•Control unit

Dependingontherequirements,variouscontrolunitvariants

are available.

•Stroke limit

Limitofmaximumopening/owrateduetoadjustingscrew.

•Positionfeedbacksensor

Thedeviceisavailablewithmechanicallimitswitchesor

inductiveproximityswitches.

Type2101

English

Structure and function

5.2.2 Device variants

Theglobevalveisavailableforthefollowingactuatorsizes:

ø50mm,ø70mm,ø90mm,ø130mm.

5.2.3 Restrictions

WARNING!

Risk of injury from pressure surge!

Apressuresurgecouldcauselinesandthedevicetoburst.

Becauseoftheriskofpressuresurge,valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

5.3 Intended area of application

Observethemaximumpressurerangeonthetypelabel!

•Forneutralgasesandliquidsupto25bar.

•Steamupto230°C.

•Hot water up to 200 °C.

•Aggressive media.

6 STRUCTURE AND FUNCTION

6.1 Structure

Theglobevalveconsistsofapneumaticallyactuatedpiston

actuator and a 2-way body.

Theactuatorismadefrompolyphenylenesulphide(PPS).The

proven,self-adjustingpackingglandguaranteesahighdegreeof

tightness.Thestainlesssteelvalvebodyaidsinowandfacili-

tateshighowrates.

Transparentcapwithposition

indicator

Actuator cover

Actuatorhousing

Globe body

Flow direction arrow or

digitsforindicatingtheow

direction

Image 1: Type2101globevalve,structureanddescription(1)

Type2101

English

Structure and function

ExhaustportforCFA,CFB

PilotairportforCFI

PilotairportforCFA,CFB,CFI

Actuator/bodyinterface

withwrenchat

Port connection

Reliefbore

Image2: Type2101globevalve,structureanddescription(2)

6.2 Function

Dependingonthevariant,thevalveseatisclosedinthedirection

oforagainstthemediumow.

Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)

generatetheclosingforceontheswivelplate.Aspindlecon-

nectedtotheactuatorpistontransmitstheforce.

6.2.1 Control functions (CF)

WARNING!

For control functionI – risk of pilot pressure failure!

WithcontrolfunctionI,thecontrolunitandresetarepneumatic.

Nodenedpositionisreachedduringapressurefailure.

▶Toensurea controlledrestartofthe device, rstapplypilot

pressureandthenactivatethemedium.

Control functionA (CFA)

Closedbyspringforceinrestposition

1(P)

2(A)

Control functionB (CFB)

Openedbyspringforceinrestposition

1(P)

2(B)

Control functionI (CFI)

Actuatingfunctionviareciprocal

pressurisation.

1(P)

2(A)

Type2101

English

Structure and function

6.2.2 Flow direction below seat

Dependingonthevariant,thevalveisclosedagainstthemedium

oweitherwithspringforce(controlfunctionA,CFA)orpilot

pressure(controlfunctionBorI,CFBorCFI).

Asthemediumispresentundertheswivelplate,themedium

pressurecontributestotheopeningofthevalve.

WARNING!

Valve leak if there is too little minimum pilot pressure or high

medium pressure!

MinimumpilotpressureforCFBandCFIthatistoolow,or

failingtomeetthepermittedmediumpressure,cancausea

leakinthevalveseat.

▶Adheretominimumpilotpressure.

▶Donotexceedthemediumpressure.

▶Seechapter„7.4.2Pressureranges“.

Flow direction

1 2

Markingonthe

housing

CFA CFB/CFI

Image 3: Flowdirectionbelowseat

(idleon/o,closingagainstmedium)

6.2.3 Flow direction above the seat

Thevalveisclosedwiththemediumowviaspringforce(control

functionA,CFA).Becausethemediumpressureisabovethe

swivelplate,ithelpsthevalvecloseandalsocontributesto

sealingthevalveseat.

Thevalveopensviapilotpressure.

WARNING!

Risk of injury from pressure surge.

A pressure surge could cause lines and the device to burst.

Because of the risk of pressure surge, valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

Inordertoensurecompleteopening,theminimumpilot

pressuremustbeused!

Flow direction

1 2

Markingonthe

housing

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Type2101

English

Otros manuales para 2101

Tabla de contenidos

Otros manuales de Unidad de control de Burkert

Burkert

Burkert 6027 Manual de usuario

Burkert

Burkert 2101 Manual de usuario

Burkert

Burkert 6628 Manual de usuario

Burkert

Burkert 2100 series Manual de usuario

Burkert

Burkert 7012 Series Manual de usuario

Burkert

Burkert PTB 00 ATEX 2202 X Manual de usuario

Burkert

Burkert 2006 Manual de usuario

Burkert

Burkert 2100 series Manual de usuario

Burkert

Burkert WhisperValve 6724 Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 2301 Series Manual de usuario

Burkert

Burkert 0121 Manual de usuario

Burkert

Burkert 2103 Series Manual de usuario

Burkert

Burkert 5282 Manual de usuario

Burkert

Burkert 8791 REV.2 Manual de usuario

Burkert

Burkert 2832 Manual de usuario

Burkert

Burkert 0301 Manual de usuario

Burkert

Burkert 6712 Manual de usuario

Burkert

Burkert 6027 Manual de usuario

Burkert

Burkert 6221 Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 2030 Manual de usuario

Burkert

Burkert 0131 Manual de usuario

Burkert

Burkert 2031 Manual de usuario

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JS Automation MPC3034A Manual de usuario

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JAUDT SW GII 6406 Series Guía rápida

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Spektrum Air Module System Manual de usuario

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Etherma eNEXHO-IL Manual de usuario

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PMFoundations Attenuverter Manual de usuario

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GEA VARIVENT Manual de usuario

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Walther Systemtechnik VMS-05 Manual de usuario

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Altronix LINQ8PD Instrucciones de montaje

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Eaton Powerware Series Manual de usuario

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WAGO 750-407/040-000 Manual de usuario

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Shini SPV-U Series Manual de usuario