Burkert 2030 Manual de usuario

Conversion Instructions

Umbauanleitung

Type 2030 / 2031

Conversion of Control Function

Umbau der Steuerfunktion

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modifications techniques.

Operating Instructions 1111/02_EU-ML_00804154 / Original DE

2030/2031 - 3

english

Conversion Instructions

CONTENTS:

1 THIS MANUAL ....................................................................................................................................4

1.1 Symbols ........................................................................................................................ 4

2. GENERAL SAFETY NOTES ........................................................................................................5

3 DESCRIPTION OF PARTS............................................................................................................6

3.1 Actuator sizes D-50, E-63, F-80, G-100, H-125 ................................................ 6

3.2 Actuator size C-40 ...................................................................................................... 8

4 CONVERSION OF CONTROL FUNCTION ........................................................................ 10

4.1 Conversion of Control Function A (CFA) to Control Function B (CFB),

Actuator size D-50, E-63, F-80, G-100, H-125 ...............................................10

4.2 Conversion of Control Function A (CFA) to Control Function B (CFB),

Actuator size C-40 ...................................................................................................12

4.3 Conversion of Control Function A (CFA) to Control Function I (CFI),

Actuator size D-50, E-63, F-80, G-100, H-125 ...............................................15

4.4 Conversion of Control Function A (CFA) to Control Function I (CFI),

Actuator size C-40 ...................................................................................................17

7 RECOMMENDED ADJUVANTS ............................................................................................... 20

7.1 Product designations and manufacturers: ...........................................................20

5 TOOL KITS ........................................................................................................................................ 21

5.1 Assembly key ..............................................................................................................21

5.2 Mandrells .....................................................................................................................22

4 - 2030/2031

english

1 THIS MANUAL

The conversion instructions describe the procedure for remodelling the

control function of Model 2030 and 2031. Keep this manual where it will

be available for every user and provided to every new owner of the control

cabinet for chamber pressure regulation.

CAUTION! The instructions must be read and understood before remo-

delling work is commenced.

Read the operating instructions carefully. In particular,

follow the chapter “General safety information”

1.1 Symbols

The following symbols are used in these operating instructions:

marks a work step that must be carried out.

DANGER! means an immediate risk.

If it is not avoided, serious injury or death will result.

WARNING! means a possibly dangerous situation.

If it is not avoided, death or serious injury may result.

CAUTION! means a possibly dangerous situation.

If it is not avoided,

• light injury may result.

• the product or its surroundings may be damaged

NOTICE! indicates important additional information,tips and recom-

mendations..

2030/2031 - 5

english

2. GENERAL SAFETY NOTES

NOTICE! The Process valve type 2030/2031 was developed having

regard to recognized safety engineering regulations and

represents the state of the art. However, risks may arise.

Only operate the Process valve in impeccable condition and

while observing the operating instructions.

Pay attention to working instructions, their sequence and

safety information and safety labelling when remodelling the

valves.

Failure to observe this information and incorrect access of

the Process valve releases us from all liability and annuls the

warranty applicable to the devices and accessories.

DANGER! •

•

Hazard due to high pressure!

Access of the facility will result in acute risk of injury.

Disconnect the pressure before loosening lines and valves!

Power is applied to the system.

Access will result in acute risk of injury.

Always switch off the power before starting work!

Observe all applicable accident protection and safety

guidelines for electrical equipment.

WARNING! •

•

Unintended operation or impermissible damage can lead

to dangerous situations including bodily harm.

Take suitable measures to prevent unintentional operation

or inadmissible damage.

Dangerous situations may occur during installation and

maintenance work.

These tasks may be performed only by authorized, trained

personnel using suitable tools!

Use only original replacement parts when exchanging

worn or defective parts.

Following a disruption to the electrical or pneumatic

power supply, ensure that the process is re-started in a

defined and controlled manner!

CAUTION! The general rules of technology apply to the planning and

operation of the Process valve!

If you fail to observe these rules, injuries may result and/or

the equipment or its surroundings may be damaged.

Observe the general rules of technology!

6 - 2030/2031

english

3 DESCRIPTION OF PARTS

3.1 Actuator sizes D-50, E-63, F-80, G-100, H-125

Control function A (CFA) Control function B (CFB)

2030/2031 - 7

english

3.1.1 Actuator sizes D-50, E-63, F-80, G-100, H-125 (CFI)

Control function I (CFI)

Pos. Designation

1 Actuator housing

2 Nut ring

4 Spindle

5 Pressure piece

6 Pressure spring

7 Intermediate disc

8 O-ring

9 Piston

10 Piston seal

11 Pressure spring

12 Pressure spring

13 Support disc

14 Nut

15 Position indicator

17 O-ring

18 Cover

19 O-ring

20 Transparent cap

21 Diaphragm

22 Valve body

23 Washer

24 Screw

29 Disc

8 - 2030/2031

english

3.2 Actuator size C-40

Control function A (CFA) Control function B (CFB)

2030/2031 - 9

english

Control function I (CFI)

Pos. Designation

1 Actuator housing

2 Nut ring

4 Spindle

5 Pressure piece

6 Pressure spring

7 Intermediate disc

8 O-ring

9 Piston

10 Piston seal

11 Pressure spring

12 Pressure spring

13 Support disc

14 Nut

15 Position indicator

17 O-ring

18 Cover

19 O-ring

20 Transparent cap

21 Diaphragm

22 Valve body

24 Screw

27 Seal ring

28 Notched ring

29 Disc

30 Spring nut

10 - 2030/2031

english

4 CONVERSION OF CONTROL FUNCTION

4.1 Conversion of Control Function A (CFA) to

Control Function B (CFB),

Actuator size D-50, E-63, F-80, G-100, H-125

4. 1.1 Installation

Required parts: 1 pressure spring (Pos. 6)

1 o-ring (Pos. 17)

CFA CFB

Fig.: Control Function CFA and CFB

Table: Conversion kits

Actuator sizes D-50 E-63 F-80 G-100 H-125

Order no. 011 681 011 685 011 689 011 710 011 715

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