Blue Ox BX3776 Manual de usuario

Page 1 of 8 292-2984 3/2/09

2008-09 Toyota Scion XB

(No Foglights)

Installation Instructions

BX3776

1. Blue Ox®towing products and accessories

are intended to be installed by Blue Ox®

Dealers who are familiar with our products and

have the equipment and knowledge to do “ﬁt

work.” When necessary, Blue Ox®Dealers can

be found at www.blueox.us or by contacting

our Customer Care Department at

(888) 425-5382.

2. Many Blue Ox®Baseplates are designed to

use existing holes and hardware to mount

the baseplate to the towed vehicle. Even

though bolts are there, do not assume they

are adequate for baseplate mounting. Always

use hardware supplied in the hardware kit

or existing hardware speciﬁed in the

Baseplate Towing Installation Instructions.

Serial Number

Conﬁrm the towability and pre-towing

procedures for your vehicle with

the owner’s manual or contact the

vehicle’s manufacturer for speciﬁc

towing procedures. You can also

contact REMCO for additional towing

information at 1(800)228-2481.

Please read BOTH these Installation Instructions and the General Towing

Instructions before attempting to install or operate this equipment.

Failure to read and follow these instructions

could result in separation of the towed vehicle

from the tow bar, causing property damage,

loss of towed vehicle, personal injury or death.

WARNING

Attachment Tab Height: 12 1/2”

Attachment Tab Width: 18”

Bolt Torque Speciﬁcations

Torque in Foot-Pounds per Inch Bolts

Bolt Torque Speciﬁcations

Torque in Foot-Pounds per Metric Bolts

Bolt Size Grade 8.8 Grade 10.9

6MM 6 8

8MM 16 22

10MM 31 40

12MM 54 70

14MM 89 117

orque Speciﬁ

in Foot-Pounds per In

orque Speciﬁ

in Foot-Pounds per Inc

Torque Speciﬁc

e in Foot-Pounds per Me

t Size

Grade 8.8

Grade

6MM

8MM

0MM

Torque Speciﬁc

e in Foot-Pounds per Met

e 8

ize

rad

Bolt Size Grade 5 Grade 8

1/4” 10 14

5/16” 19 29

3/8” 33 47

7/16” 54 78

1/2” 78 119

5/8” 154 230

Important:

Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt

is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of

the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered

through your nearest Blue Ox® Dealer or Distributor.

Page 2 of 8 292-2984 3/2/09

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

Tools Required

Loctite®RED Phillips Screwdriver

9/16” Socket Flat Screwdriver

10MM Socket Large Vise Grips

13/32” Drill Bit Reciprocating Saw

Parts List

Ref. No. Qty. Part # Description

1 1 61-6434 WLDM’T, BASEPLATE, BX3776

2 5 61-5208 WLDT, NUT PLT, 1/4X1X1, 3/8” BLT WIR

3 8 201-0443 3/8-16 X 1” HEX BOLT GRD.5, ZP

4 5 201-0440 3/8-16 X 1 1/2” HEX BOLT, GRD.5, ZP

5 13 203-0010 3/8” LOCK WASHER, ZP

6 8 202-0003 3/8-16 HEX NUT, ZP

7 3 201-0655 6MM-1.0 X 30MM HEX BOLT, GRD8.8,ZP

8 5 203-0001 1/4” FLAT WASHER, ZP

9 1 107-2982 TUBE,5/8 OD(.120W) X 5/8 INCH

10 2 201-0553 1/4-20 X 1/2” HX.WSHD.TYPE F TCS, ZP

11 2 201-0192 #10-32 X 1/2” SLOT, RD. HD. SCREW

12 2 203-0054 #10 LOCK WASHER

13 2 202-0047 #10-32 HEX NUT

14 2 101-5822 ADAPTER, 4 WAY CONNECTOR

15 2 62-3468 ATT TAB ASSY, SF/SB

3 201-0654 #10-16 X 1” SELF DRILLING SCREW (not shown)

2 229-0359 QUICKLINK, 3/8”, ZP (not shown)

2 226-0046 BASEPLATE SAFETY CABLE, 36” CL III (not shown)

2 290-0437 RECEIVER, CAP PLUG (BLK) (not shown)

ELECTRICAL CONNECTOR

6 WAY ROUND

4 WAY ROUND

ELECTRICAL CONNECTOR

SENSOR BRACKET

RELOCATE TEMPERATURE

RESERVOIR

UPPER FRONT

1. Using a ﬂat screwdriver, remove four plastic

push pins from the radiator cover driver’s side

and with a 10MM socket, remove one bolt

from the outside edge (grey arrow). Set push

pins and bolt aside to be reinstalled later.

Vehicle Weight:

Motorhome mount tow bars are recommended for

use with this baseplate. Due to the design of the

removable tabs, the RangeFinderII, Adventurer,

and Ambassador tow bars can not be used. The

Acclaim tow bar may be used, but will not fold and

store on the front of the vehicle. Adapters, except

the BX8833 and BX88151, can not be used with

this baseplate.

Installation Notes: The radiator cover,

fascia, washer reservoir and vent tube are

removed and reinstalled during installation of

the baseplate. Drilling is required. Trimming

of the lower frame support webbing is

required.

The dimensional variations between otherwise

identical vehicles can be considerable.

While the baseplate was designed for easy

installation, it may be necessary to tailor the

baseplate slightly to compensate for auto

manufacturer’s tolerances. These minor

adjustments may include ﬁling a hole slightly,

bending electrical rods and/ or bending end

plates.

The BX8869 Bulb and Socket Wiring Kit is

recommended for this vehicle.

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

Installation Instructions:

Page 3 of 8 292-2984 3/2/09

2. On the passenger side, using a ﬂat

screwdriver, remove ﬁve plastic push pins and

with a 10MM socket, remove one metric bolt

on the outside edge (grey arrow). Set bolt

aside to be reinstalled later.

3. Above the grill, remove the cover. Using a

10MM socket, remove two metric bolts. Using

a ﬂat screwdriver, remove push pin from the

center (grey arrow). Set cover, bolts and pin

aside to be reinstalled later.

Location of the BX8869

Bulb & Socket Wiring Kit

4. Using 10MM socket, remove one metric bolt

just forward of the front tire on bottom side of

fascia. Using a ﬂat screwdriver, turn the screw

pin (grey arrow) 90oand the screw will pop

out. Do this to both sides of vehicle. Set bolts

and pins aside to be reinstalled later.

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

6. Using a 10MM socket, remove two bolts from

the right side of the washer reservoir. Set bolts

aside for later reinstallation.

Page 4 of 8 292-2984 3/2/09

5. Remove eight metric bolts from lower edge

of fascia all the way around using a 10MM

socket. Pull fascia corners out to the side

of the vehicle on both sides, then forward.

Set aside fascia and bolts aside for later

reinstallation.

7. Using a 10MM socket, remove metric bolt from

the top of the washer reservoir. Disconnect

wires and hoses. Set aside bolt for later

reinstallation.

8. Using a 10MM socket, remove the bolt from

between wheel well cover and left side of

washer reservoir. Disconnect all electrical and

ﬂuid lines, then remove reservoir and bolt. Set

aside for later reinstallation.

Page 5 of 8 292-2984 3/2/09

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

9. On the driver’s side, using a ﬂat screwdriver

remove the push pin holding the vent tube.

Also pull out the clip (grey arrow) from wire

loom. Move the vent tube out of the way.

Save the pin to reinstall later.

11. On the driver’s side, remove the sensor and

clip. Using a reciprocating saw, cut off the

bracket ﬂush with lower radiator support. Be

sure not to damage radiator.

10. Using a reciprocating saw, cut a notch 3 1/2”

long by 3/4” in lower frame support webbing.

Do this on both sides. (Vertical cut should be

ﬂush with the side of support.)

11A

10A

10B

12. On the driver’s side, slide the baseplate

into the notch we cut out and as far back as

possible, it should be ﬂush with back webbing.

Adjust to a level position with the vehicle and

clamp with large vise grips. Do this on both

sides. Using the baseplate as a template with

a 13/32” drill bit, drill all four holes.

11B

Using a good quality paint, spray cut edges

of frame to prevent rusting.

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

14. On the passenger side, start a 6MM-1.0 x

30MM hex bolt in existing hole, the lower

front bolt location for the reservoir. Using the

baseplate as a template, drill three holes into

the frame and webbing with the 13/32” drill bit.

16. Using the 13/32” drill bit, drill one hole using

the baseplate as a template into the front of

lower frame support. Do this on both sides.

13. On the driver’s side, the back two bolts (white

arrows) are 3/8-16 x 1” hex bolts and 3/8” lock

washers with 3/8-16 hex nuts. The front two

(grey arrows) are 3/8-16 x 1 1/2” hex bolts

with 3/8” lock washers and 1/4” x 1” x 1” nut

plates inserted through the opening above the

baseplate. Tighten all bolts with Loctite Red.

15. On the passenger side, the back two bolts

(white arrows) are 3/8-16 x 1” hex bolts and

3/8” lock washers with 3/8-16 hex nuts. The

front (grey arrow) is a 3/8-16 x 1 1/2” hex bolt

with a 3/8” lock washer and 1/4” x 1” x 1” nut

plate inserted through the opening above the

baseplate. Tighten all bolts with Loctite Red.

Page 6 of 8 292-2984 3/2/09

BE SURE TO USE LOCTITE®RED ON ALL BOLTS

BEFORE TIGHTENING. TIGHTEN ALL BOLTS

ACCORDING TO THE TORQUE CHART ON THE

FRONT PAGE OF THESE INSTRUCTIONS OR ON

PAGE 3 OF THE BASEPLATE TOWING GENERAL

INSTRUCTIONS.

17. Insert a 3/8-16 x 1 1/2” hex bolt with 3/8” lock

washer and 1/4” x 1” x 1” nut plate into the

opening on the side of frame support. Tighten

with Loctite Red. Do the same on the other

side.

18. Put the temperature gauge back on in front of

the radiator.

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

20. Reattach washer reservoir, use 6MM-1.0 x

30MM hex bolts and a 1/4” ﬂat washer. In

the top, use a 5/8” tube spacer and a 1/4” ﬂat

washer.

Page 7 of 8 292-2984 3/2/09

21A

19. To give reinforcement to frame webbing, using

the 13/32” drill bit, drill two holes, insert 3/8-16

x 1” hex bolts. In the front (white arrow) use

a 1/4” x 1” x 1” nut plate and in the back (grey

arrow) use a 3/8” lock washer with a 3/8-16

hex nut. Tighten with Loctite Red. Do this on

both sides.

22. Reattach the vent tube using a #10-16 x 1”

self drilling screw with a 1/4” ﬂat washer.

21. Attach top and left washer reservoir with

#10-16 x 1” self drilling screws with 1/4” ﬂat

washers into frame. Reattach all wires and

hoses.

21B

23. Attach baseplate safety cables, wrap around

lower frame support. If you are unable to

place safety cables in this position, position

the cables around a solid piece of the frame.

226-0046 base plate safety cables and 229-

0359 quick links are recommended.

24. Reinstall fascia, radiator cover, bolts and push

pins.

One Mill Road, Industrial Park

Pender, Nebraska 68047

Phone: (402) 385-3051

Fax: (402) 385-3360

www.blueox.us

CUSTOMER SERVICE COMMITMENT

Blue Ox is committed to providing you with

exceptional customer care throughout your lifetime

with our products. Our team is here to assist you

with any questions you may have regarding the

performance of your product. Simply call 1-800-

228-9289 and you can speak with our customer

care team.

Additionally, please visit our website to see

which rallies our Destination America team will

be attending. For a nominal fee, our service

technician will service your towing system to

ensure it’s in proper working condition. Also as

a commitment to our customers, should you visit

our factory you can stay at our full service Blue

Ox campground at no charge along with enjoying

a factory tour.

Again thank you for being our customer and for

the conﬁdence you have shown in the performance

of our products. It is because of customers like

you we enjoy the success we have today.

Page 8 of 8 292-2984 3/2/09

2008-09 Toyota Scion XB (No Foglights)

Installation Instructions

BX3776

Shown without removable tabs installed.

Shown with removable tabs installed.

Be sure that ALL electrical connections

are plugged in properly and functioning

BEFORE installing the fascia.

DEALER or INSTALLER:

Be certain the user receives the

instruction sheets for their products.

Install the tow bar and safety cables

according to the instructions provided in their

packages. When demonstrating to customer,

be sure to include all original content and

packages. Do NOT substitute other devices if

the tow bar pins and clips are misplaced.

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