Blodgett KTT-6DS Guía

KTT-DS Series

DIRECT STEAM TABLE TOP TILTING KETTLE

INSTALLATION –OPERATION –MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183

S00056 Rev A (5/04)

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

It is recommended that this manual be read thoroughly and that all instructions be followed

carefully.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

WARNING: Improper installation, operation, adjustment, alteration,

service or maintenance can cause property damage, injury or death.

Read the installation, operating and maintenance instructions

thoroughly before installing, operating or servicing this equipment.

This manual should be retained for future reference.

TABLE OF CONTENTS

DESCRIPTION PAGE

1.0 Service Connections ..........................................................................................................4

2.0 Introduction ........................................................................................................................5

3.0 Installation Instructions .......................................................................................................6

4.0 Operating Procedures ........................................................................................................7

5.0 Cleaning Procedures ..........................................................................................................8

6.0 Preventive Maintenance .....................................................................................................8

1.0 SERVICE CONNECTIONS

POUR PATH

DIMENSIONS ARE IN INCHES [MM].

7.5

DIMENSIONS

MODEL

KTT-6DS

KTT-10DS

KTT-12DS

CAPACITY

6 gallons

23 litres

38 litres

10 gallons

46 litres

12 gallons

UNITS

inches

14.5

406

305

381

368

18.5

470

19.5

495

349

13.75

111

4.38

216

8.5

384

191

127

311

12.25

15.12

H L

768

30.25

264

10.38

J K M

102

CONDENSATE RETURN: 1/2"IPS

STEAM SUPPLY: 1/2"IPS

34.12

867

15.75

400

0841 400

33.12 0 15.75

0892

35.12 0

13.75

349

178

7.75

197

19.12

486

229

16.25

413

8.88

225

32.25

819

2.38

4.88

124

521 197 1003

20.5 7.75 39.5

KTT-20DS 23.5

597

inches20 gallons

76 litres mm

457

533

26.5

673 159

1.5

6.25

613

24.12

387

15.25

400

15.75

267

10.5

1029

40.5

191

7.5

283

11.12

1076

42.38

1.5 26

660

13.75

349 178

7 15.75

400

432

19.12

486

229

16.25

413

10.88

276

2.38

60 124

4.88

2.0 INTRODUCTION

DESCRIPTION

All direct connected steam jacketed kettles pertaining to this manual are direct steam operated

pressure vessels of a double-wall stainless steel construction forming a steam chamber (jacket)

enveloping the lower two thirds of the kettle bowl surface. All kettles are tilting and counter top

mounted in fixed positions on legs.

CAPACITIES

All models are suffixed with either -6, -10, 12 or -20 to indicated the capacity of that kettle in US

gallons.

FUNCTIONING MODE

Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel

jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed

pressure vessel (chamber) into which steam is introduced by means of a manual control valve.

The kettle bowl is the container for the food product which ideally should be of a liquid or semi-

liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the

heat transmitted through that surface.

The temperatures required for the cooking process to function adequately must be greater than

the boiling point of the liquid food product, viz. water. Further, the greater the steam pressure

used, the higher the temperature and consequently the quicker the cooking process. For

example, steam pressurized at 30 p.s.i. attains a temperature of 274 degrees Fahrenheit (135

degrees Celsius).

In the initial stages of the cooking process when the steam comes in contact with the cold kettle

bowl surface it condenses and forms considerable amounts of water. A thermostatic steam trap

should be plumbed to the exit end of the kettle jacket. This trap is a mechanical device that

closes on high temperatures and opens when the temperature drops thus allowing the water

formed from condensate to exhaust but retain steam under pressure.

3.0 INSTALLATION INSTRUCTIONS

1. These kettles must be installed on a suitable table or counter top.

2. On counter top make 7/8" holes at 13 - 3/4" centers for kettle legs on Models KTT-6DS,

KTT-10DS, KTT-12DS and 12, 23-1/2" centers on Model KTT-20DS. Provide sufficient

space from rear wall to allow for tilting of kettle.

3. From bottom of stanchions remove mounting lockouts and washers. Apply Silastic to flared

edge of stanchions. Insert threaded portion of stanchions through holes. Replace washers

and locknuts and tighten. Wipe off excess sealant.

4. Install a safety relief valve in the steam line set at the maximum operating pressure of the

kettle. Note that one valve will handle a series of kettles.

5. Connect steam supply line (½" pipe size) to steam inlet fitting on right stanchion.

6. Install a steam control valve in steam supply line, preferably near the kettle for ease of

operation.

7. A pressure reducing valve will be required if the steam supply pressure is greater than the

maximum kettle working pressure.

8. If large amounts of water are in the steam line it will be necessary to install one or more ball

float traps in the line to eliminate the water.

9. A steam line pressure gauge is also recommended to determine the actual amount of steam

coming to the kettle.

10. Install a suitable steam trap in condensate line (left stanchion) near the kettle and run

condensate return line to drain. If the condensate return line will be directed to the boiler,

then it must have a check valve and gate shut off valve near the kettle.

4.0 OPERATING PROCEDURES

CAUTION: THE APPLIANCE AND ITS PARTS ARE HOT. USE CARE WHEN

OPERATING, CLEANING OR SERVICING THE APPLIANCE.

1. Fill kettle with product to desired level.

2. Slowly turn the steam control valve ON to full open position.

3. The water or food should boil 3 - 4 minutes per gallon. If it does not, then incoming pressure

should be checked to determine that it is adequate to operate the kettle efficiently.

4. Regulate steam control valve depending on type of food being prepared.

5. When food is cooked, turn off steam, remove food and clean kettle immediately to prevent

residue from drying on kettle bowl surface.

5.0 CLEANING PROCEDURES

Your kettle should be cleaned immediately after each use.

1. Ensure that steam supply is OFF.

2. Pre-rinse inside of kettle thoroughly and tilt to remove any food particles.

3. Using a nylon brush, clean kettle with a mild detergent and warm water rinse. Never use

steel wool or scouring powder as it will scratch stainless steel.

4. Tilt kettle and rinse thoroughly draining out detergent solution.

Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause pitting

and corrosion when used over a period of time; this will reduce the life of the appliances.

Should pitting or corrosion occur this is not covered by warranty.

Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse

thoroughly.

6.0 PREVENTIVE MAINTENANCE

No preventive maintenance is required other than adhering to the Cleaning Procedure

instructions.

WARNING

IT IS NOT RECOMMENDED TO USE CLEANING AGENTS THAT ARE CORROSIVE.

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