Blodgett KTT-10E Manual del propietario
1
KTT-E Series
ELECTRIC TABLE TOP TILTING KETTLE
INSTALLATION – OPERATION –MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
S00063 Rev A (5/04)
2
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
It is recommended that this manual be read thoroughly and that all instructions be followed
carefully.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing, operating or servicing this equipment.
This manual should be retained for future reference.
ADEQUATE CLEARANCES MUST BE MAINTAINED FOR SERVICING AND
PROPER OPERATION.
DO NOT ATTEMPT TO OPERATE THIS UNIT IN THE EVENT OF A POWER
FAILURE.
NOTICE: Contact the factory, the factory representative or local service
company to perform maintenance and repairs.
Intended for commercial use only. Not for household use.
3
TABLE OF CONTENTS
DESCRIPTION PAGE
IMPORTANT NOTES FOR INSTALLATION AND OPERATION ......................................... 2
SERVICE CONNECTIONS ................................................................................................... 4
1.0 INSTALLATION INSTRUCTIONS ................................................................................. 5
2.0 INTRODUCTION ........................................................................................................... 7
3.0 OPERATION INSTRUCTIONS ...................................................................................... 8
4.0 CLEANING INSTRUCTIONS ....................................................................................... 10
5.0 TROUBLESHOOTING ................................................................................................. 11
APPENDIX A Material Safety Data Sheet ............................................................................ 12
4
SERVICE CONNECTIONS
F
E
SAFETY RELIEF VALVE 4 [102]
10 [254]
12.5 [318]
HJ
1.25 [32]
L
K
G
14.50 [368]
A ID
B
C
D
4X WELD NUTS
5/16-18UNC 18 [457]
2.25 [57]
DIMENSIONS ARE IN INCHES [MM]
ELECTRICAL CONNECTION TO BE AS SPECIFIED ON DATA PLATE
6 gallons
CAPACITY
10 gallons
12 gallons
MODEL
KTT-10E
KTT-12E
KTT-6E
26
610
24
711
28
660
UNITS
45 litres
23 litres
38 litres mm
mm
mm
CAB
432
381
365
14.38
305
406
16
12
17
15
DIMENSIONS
D
937
36.88
34.88
851
33.5
886
FE
17.25
15.25
387
438
26.25
22.25
565
667
H
28
686
27
30
762
711
G
114
4.50
KJ
108
6.12
156
4.25
14.75
314
12.38
375
117
4.62
105
4.12
10
254
L
324
12.75
12.75
324
inches
inches
inches
ELECTRICAL CHARACTERISTICS
PHASE
1
KTT-10E & KTT-12E
KTT-6E
1
3
3
MODEL
208V
36.0
57.6
33.3
20.8
34.1
54.6
31.5
19.7
220V 415V
AMPS PER LINE
31.3
18.1
28.9
50.0
240V
18.3
11.4
380V 480V
14.516.7
10.4 9.0
12.0
7.5
kW
N/A
N/A
N/A
N/A
N/A
N/A
5
1.0 INSTALLATION INSTRUCTIONS
Immediately after unpacking, check for possible shipping damage. If the kettle is found to be
damaged, save the packaging materials and contact the carrier within 15 days of delivery.
1. The kettle must be installed in accordance with:
2. State and/or local codes.
3. In the USA, the National Electrical Code, ANSI/NFPA-70 (latest edition). In Canada, the
Canadian Electrical Code, Part 1, CSA Standard C22.1 (latest edition).
4. Position appliance on counter allowing sufficient rear clearance from wall to tilt freely and
completely without obstruction.
5. Mark four corner locations of appliance base.
6. Remove appliance from counter and locate position of 4 holes as per Figure 1. Drill four
7/16" diameter holes.
7. Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter
edge of the appliance base.
8. Use 5/16-18 Hex Cap Screws with suitable flat washers to bolt down. Screw length must be
1-1/4 long plus counter top thickness.
9. Wipe off excess sealant.
10. A control box with power supply equivalent to Electrical Rating of appliance should be
located conveniently nearby.
WARNING
ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE
PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL
CODES.
6
1.0 INSTALLATION INSTRUCTIONS (Continued)
1. A waterproof electrical connection for power supply to console housing must be provided.
2. Ground appliance to terminal provided inside console housing.
3. Turn power ON and check for proper operation.
FIGURE 1
WARNING
DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE
DISCONNECT SWITCH TO INDICATE YOU ARE ON THE CIRCUIT.
7
2.0 INTRODUCTION
DESCRIPTION
Models KTT-6E (6 gallon capacity) and KTT-10E (10 gallon capacity) and KTT-12E (12 gallon
capacity) electrically powered, self-contained, countertop, tilting kettles. Each model has a
jacket of double-wall construction forming a sealed reservoir around the lower two-thirds of the
kettle. The reservoir is charged with distilled water. Kettles are equipped with a removable
electric heating element and controls, including a low water cutoff device for protection of the
heating element. All models are of identical construction, except for kettle size and element
heating capacity.
BASIC FUNCTION
Self-contained kettles operate by generating steam in the kettle reservoir. The sequence of
operation is as follows:
1. Operator turns the power switch to the ON position and sets the temperature control dial to
the desired setting from 1 to 10.
2. Control circuit is normally completed to the temperature controller if the following conditions
exist:
A. Water level in the kettle reservoir is adequate to prevent circuit interruption by the low
water cut off device. An activated cutoff is indicated by the amber low water light turning
on, and the heating element shut off.
B. Kettle is in vertical position with circuit completed through the tilt interlock switch.
3. Thermostat control contacts close to energize contactor coils.
4. Power is supplied to the elements through closed power contactors.
5. As the temperature of water rises in the kettle reservoir, increase in steam pressure is
indicated on the pressure gauge.
6. When the temperature of steam in the reservoir reaches the setting of the temperature
control dial, the temperature controller opens to break the contacts and shuts off the heating
element. On/off cycles will occur as required to maintain temperature setting.
8
3.0 OPERATION INSTRUCTIONS
1. Ensure that the external electrical shut-off to the kettle is on.
2. Check pressure gauge for correct cold kettle reading. Reading should be in the green
vacuum zone. If reading is not in the vacuum zone, follow VENTING INSTRUCTION prior to
using the kettle.
3. Place power switch in ON position.
4. Preheat the kettle by placing thermostat knob at ‘10' and wait until TEMPERATURE light
goes off.
5. Add food to be cooked into the kettle.
6. Place thermostat knob at required temperature setting from 1 to 10 coinciding with a
temperature range from roughly 165EF to 289EF (74EC to 143EC, jacket temperature.)
Approximate cooking temperatures with water at various thermostat settings are as follows:
THERMOSTAT SETTING APPROXIMATE TEMPERATURE (WATER)
FAHRENHEIT CELSIUS
4 90E32E
5 125E52E
6 160E41E
7 195E91E
8 231E110E
9 273E134E
10 289E143E
NOTE
PREHEATING SHOULD NOT BE USED WHEN COOKING MILK AND EGG FOOD
PRODUCTS WHICH ADHERE TO HOT COOKING SURFACES. THESE FOODS
SHOULD BE PLACED INTO KETTLE BEFORE HEATING IS BEGUN.
9
3.0 OPERATION INSTRUCTIONS (Continued)
7. When cooking is finished set thermostat knob and power switch to the OFF position.
8. Pour finished product from kettle using tilt handle. Be careful to avoid splashing.
9. Add water to kettle for cleaning purposes.
10. Wash kettle thoroughly. See CLEANING procedure.
TILTING INSTRUCTIONS
Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the
tilt knob located on the console at the top right. This feature locks the kettle in the upright
position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning. To
tilt the kettle the full distance, the tilt lock knob must be disengaged from the cleaning position
by pulling out the tilt lock knob and tilting the kettle forward the full distance. Follow these steps
to tilt kettle:
1. Pull out the tilt knob near top right of console.
2. Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at 105
degrees. The tilt knob can be released after the kettle has been tilted approximately 10E.
3. Kettle will lock in position at 105 degrees and may be tilted further by pulling the tilt lock
knob a second time allowing the kettle to tilt the full distance.
4. To return the kettle to the upright position, pull out the tilt lock knob and tilt the kettle upward
until it locks in the upright position. The kettle should not move in either direction once in the
upright position.
10
4.0 CLEANING INSTRUCTIONS
The kettle interior and exterior should be thoroughly washed after each use in preparation of a
different food.
1. Add water and mild detergent to the kettle immediately after use.
2. Scrub kettle interior with nylon brush.
3. Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting.
4. Rinse with clear water and dry.
5. Wipe down exterior, rinse and dry.
Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause pitting
and corrosion when used over a period of time; this will reduce the life of the appliance.
Should pitting or corrosion occur this is not covered by warranty.
Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse
thoroughly.
NOTE
NEVER SCRAPE THE INSIDE OF THE KETTLE WITH METAL TOOLS, STEEL
SCOURING PADS, OR ABRASIVE CLEANERS. SCRATCHES WILL RESULT
WHICH WILL SPOIL THE KETTLE’S GENERAL APPEARANCE AND MAKE IT
HARDER TO CLEAN AND MAINTAIN A SANITARY CONDITION.
WARNING
DO NOT HOSE DOWN APPLIANCE UNDER ANY CONDITION. FAILURE TO
COMPLY WILL VOID WARRANTY.
WARNING
IT IS NOT RECOMMENDED TO USE CLEANING AGENTS THAT ARE
CORROSIVE.
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