AUTOTECH 10.297.300K-303K Manual de usuario

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Installation Instructions

Part Number: 10.297.300K, 301K, 302K, 303K

Description: 1993-99 VW Jetta / Golf Mk3 2.0L & 2.8L VR6

Warning:

When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before

removal, as exhaust system temperatures may cause severe burns. If working without a lift, always consult vehicle manual

for correct lifting speciﬁcations. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur

if safety measures are not followed

Procedure:

1. (Carefully read all instructions before installation)

Disconnect the vehicle’s battery before removal of the

OEM exhaust. This will allow the computer to reset itself

with the new system, and prevent electrical accidents. If

the OEM exhaust system is one piece, you will need to cut

the tubing between the resonator and the torsion beam

to remove the system from the vehicle. The tunnel cross

member will also need to be removed. Do not damage

or discard the OEM fasteners or rubber insulators as they

will be reused to mount the new system.

2. Install the new resonator assembly by fastening it to

the catalytic converter using the OEM clamp. Leave all

clamps and fasteners loose for ﬁnal adjustment of the

complete system. Install the new mid-pipe by ﬁtting the

ﬂared end over the resonator outlet, fastening it with the

supplied clamp, and ﬁtting the welded hanger into the

rubber isolators. Install the new mufﬂer assembly in a

similar fashion.

3. With all components loosely mounted, adjust the system

for appearance and clearance of frame & bodywork. It is

recommended to at least ½” of clearance between the

exhaust system and any body panels to prevent heat-

related body damage or ﬁre.

4. Once a ﬁnal position has been chosen for the new

system, evenly tighten all fasteners from front to rear. The

supplied band clamps must be VERY tight to properly

align the pipes and preavent leaks (Approximately 65ft-

lbs). U-bolt clamps should be tightened to approximately

30-35ft-lbs. Inspect all fasteners after 25-50 miles of

operation and retighten if necessary.