AUTOTECH 10.611.208K-212K Manual de usuario

AUTOTECH

Installation Instructions

32240-E Paseo Adelanto, San Juan Capistrano, CA 92675

Part Number: 10.611.208K THRU 10.698.212K

Description: SPORTTUNED STAINLESS STEEL BRAIDED BRAKE LINES

Procedure:

1. Jack up the car and support it on jack stands.

2. Starting with the front brake lines, remove the standard brake hoses using an open-ring

spanner wrench (Autotech # 99.012.009). The banjo bolt in the caliper uses an 11mm hex.

Note: it may be necessary to use a little penetrating oil on the original hard line connec-

tions. Be sure to keep the retaining spring used at the female end of the hose for re-use

with the Autotech hose.

Installation Tip: To avoid rounding the flats on the VW brake fittings, Autotech recom-

mends using an open-ring spanner wrench rather than a normal open end wrench. The

shape of the tool should resemble this.

3. Remove the hollow bolt from the original banjo fitting for re-use. The hollow bolt is held

to the banjo fitting with two staked copper crush washers. The bolt can be pressed out

of the washers and banjo fitting in a vise using a 15mm or larger 1/2 inch drive socket

for a receiver, as shown below. We supply new copper washers to replace the originals

that will be destroyed during this process.

4. Using a new M10 copper washer on each side of the banjo fitting, attach the Autotech

brake line to the caliper. Make sure to align the notch on the end of the banjo fitting

with the locating pin in the caliper if your car has one. Tighten the bolt to 35 Nm

(26 ft lbs). Make sure that the brake line does not rub against any other metal objects

as the braid will gradually grind through whatever it is touching.

15mm socket

Push bolt through

by closing vise

bench vise or C-clamp

Copper washer

bolt

Copper washer

original banjo end

Phone 949.240.4000 Fax 949.240.0450

5. Insert the female end of the Autotech brake line through the bracket on the inner fender.

Place the spring clip over the hose end, and thread the spinning male hard line fitting into

the hose end. Using a wrench on both fittings, tighten to 11 ft. lbs.

6. For the rear of the vehicle, it may be necessary to loosen the bolts mounting the rear axle

beam and lower it away from the body (with a floor jack as support) in order to gain access

to the "middle" brake hoses.

7. For the middle hoses, all cars will re-use the original retaining clips, even if the new Autotech

hoses use ends that look a little different than your original ones. Refer to your repair

manual for the correct tightening torques on the axle beam bolts if you removed them.

This new end design replaces the grooved female ends

found on A3 cars. The stock A3 clips are used.

8. The rear-most hoses for cars with disc brakes install using original retaining clips. Start by

threading the male end into the caliper and tightening to 11 ft. lbs. Then insert the female

end through the factory bracket, and thread the male hard line into the hose, being sure

to install the retaining clip in between. Tighten this also to 11 ft. lbs.

9. Flush your braking system thoroughly to get rid of any possible sediment. Install new, high

quality fluid, such as our Lucas DOT 5.1 Brake Fluid, into the system and bleed all four

corners of the car, furthest away form the master cylinder first, until all air is out of the

circuit. See your repair manual for bleeding instructions.

10. Go over all hose locations once again to inspect for possible hose rubbing and re-check to

make sure all fittings are secure.

11. Place the vehicle back on the ground and test the vehicle a low speed to make sure the

system is operating safely and properly.

WARNING!

Do not allow braided brake hoses to kink or bend around an abnormally tight radius.

Damage to the Teflon® liner may occur, causing brake system failure, resulting in seri-

ous injury or death. When servicing brakes, do not allow calipers to hang from hoses!

Use a cord, wire, or other secure method of hanging the caliper so that brake hose is

not loaded.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Accesorios para automóviles de AUTOTECH

AUTOTECH

AUTOTECH 10.425.1425GK Manual de usuario

AUTOTECH

AUTOTECH 10.715.011K Manual de usuario

AUTOTECH

AUTOTECH 10.115.410K Manual de usuario

AUTOTECH

AUTOTECH 10.251.132K Manual de usuario

AUTOTECH

AUTOTECH 10.435.001K-002K Manual de usuario

AUTOTECH

AUTOTECH 10.109.402K Manual de usuario

AUTOTECH

AUTOTECH 10.109.420 Manual de usuario

AUTOTECH

AUTOTECH 10.109.01.109 Manual de usuario

AUTOTECH

AUTOTECH 10.864.102K Manual de usuario

AUTOTECH

AUTOTECH 10.525.1722K Manual de usuario

AUTOTECH

AUTOTECH 10.430.217K-218K Manual de usuario

AUTOTECH

AUTOTECH 10.425.1725GK Manual de usuario

AUTOTECH

AUTOTECH 10.715.012K Manual de usuario

AUTOTECH

AUTOTECH 10.129.020K-021 Manual de usuario

AUTOTECH

AUTOTECH 10.525.1628K Manual de usuario

AUTOTECH

AUTOTECH 10.525.1028GK-1028K Manual de usuario

AUTOTECH

AUTOTECH 10.525.1129K Manual de usuario

AUTOTECH

AUTOTECH 10.425.1526GK Manual de usuario

AUTOTECH

AUTOTECH 10.109.055 Manual de usuario

AUTOTECH

AUTOTECH 10.941.060K Manual de usuario

AUTOTECH

AUTOTECH 10.715.009K Manual de usuario

AUTOTECH

AUTOTECH 10.715.098K-099K Manual de usuario

AUTOTECH

AUTOTECH 10.525.1128K Manual de usuario

AUTOTECH

AUTOTECH 10.611.199K-207K Manual de usuario

Manuales populares de Accesorios para automóviles de otras marcas

James Baroud

James Baroud Odyssey Manual de usuario

Motorola

Motorola i50sx Manual de usuario

Yakima

Yakima 9MM STANDARD BIKE MOUNT Manual de usuario

Feniex

Feniex T3 Manual de usuario

Renault

Renault 77 11 423 180 Manual de usuario

Kia

Kia E8300-4D000 Manual de usuario

Brink

Brink 756843 Manual de usuario

Whispbar

Whispbar K085W Manual de usuario

v.link

v.link CI-VL2-PC-HSD Manual de usuario

Viking

Viking Stack-Rack Guía de configuración rápida

Aries

Aries 203015 Manual de usuario

Choetech

Choetech AT0005 Manual de usuario

ZZ2

ZZ2 ZZAIR-PRO Manual de usuario

Holman

Holman 4A80L Manual de usuario

Thule

Thule 2075 Manual de usuario

Motorola

Motorola T325 Manual de usuario

TAUBENREUTHER

TAUBENREUTHER 16-3950 Guía de instalación

DV8

DV8 FBJL-02 Manual de usuario