Alfain PEGAS 160 E Smart Manual de usuario

ALFA IN a.s. © www.alfain.eu PEGAS 160-200 E Smart FOD anual EN 03

WELDING INVERTER

PEGAS 160 E Smart (FOD)

PEGAS 200 E Smart (FOD)

OPERATING MANUAL

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ALFA IN a.s. © www.alfain.eu

CONTENT:

1. INTRODUCTION .......................................................................................... 3

2. SAFETY INSTRUCTIONS AND WARNINGS ............................................. 4

3. TECHNICAL DATA ...................................................................................... 6

4. EQUIP ENT ................................................................................................ 8

5. OPERATOR CONTROLS ............................................................................ 9

6. GETTING STARTED ................................................................................. 10

7. ROUTINE AINTENANCE & INSPECTION ............................................. 11

8. STATE ENT OF WARRANTY .................................................................. 12

9. DISPOSAL ................................................................................................. 13

10. WARRANTY LIST ..................................................................................... 13

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ALFA IN a.s. © www.alfain.eu

1. INTRODUCTION

Congratulations on your new ALFA IN product. We are proud to have you as our

customer and will strive to provide you with the best service and reliability in the

industry.

This Operating anual has been designed to instruct you on the correct use and

operation of your ALFA IN product. Your satisfaction with this product and its

safe operation is our ultimate concern. Therefore please take the time to read

the entire manual, especially the Safety Precautions. They will help you to avoid

potential hazards that may exist when working with this product.

Read and understand this entire anual and your employer’s safety practices

before installing, operating, or servicing the equipment. While the information

contained in this anual represents the anufacturer's best judgement, the

anufacturer assumes no liability for its use.

PEGAS 160-200 E Smar (FOD) weld by those methods

a) E – ( A) coated electrodes up to 4,0 mm

b) TIG Lift arc.

Innovation FOD – Fan On Demand. This function ensures that after about 8

minutes of inactivity, the electronics will reduce the fan speed to about 30%. This

leads to less wear, less noise and power saving.

We reserve the law of adjustments and changes in case of printing errors,

change of technical paramaters, accessories etc. without previous notice. These

changes may not be reflected in the manuals for use in paper or electronic form.

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ALFA IN a.s. © www.alfain.eu

2. SAFETY INSTRUCTIONS AND WARNINGS

1. Once the packing has been opened, make sure that the machine is not

damaged. If in any doubt, call the service centre.

2. This equipment must only be used by qualified personnel.

3. During installation, any electric work must only be carried out by trained

personnel.

4. The machine must be used in a dry place with good ventilation.

5. ake sure that no metal dust can be drawn in by the fan inside the machine,

as this could cause damage to the electronic circuits.

6. It is prohibited to connect more than one INVERTER generator in series or in

parallel.

7. When installing the machine, follow the local regulations on safety.

8. The position of the machine must allow easy access by the operator to the

controls and connectors.

9. When the welding machine is operating, all its covers and doors must be

closed and well fixed.

10. Do not expose the welding machine to direct sunlight or to heavy rain. This

equipment conforms to protection rating IP23S.

11. During welding, the welding cables must be located near or at ground level.

They should be as short as possible.

12. The operator must wear gloves, clothes, shoes, and a helmet or a welder’s

helmet, which protect and are fire-resistant in order to protect him against

electric shock, flashes and sparks from welding.

13. The operator must protect his eyes with safety visor or mask designed for

welding, fitted with standard safety filters. He should also be aware that during

electrical welding ULTRAVIOLET RADIATION is emitted. Therefore it is vital

that his face is also protected from radiation. Ultraviolet rays produce the

same harmful effect as sun burning on unprotected skin.

14. The operator is obliged to warn anyone near the welding area of the risks

that welding involves and to arrange to provide adequate protection

equipment.

15. It is very important to arrange for sufficient ventilation, especially when

welding in enclosed spaces. We suggest using suitable fume extractors to

prevent the risk of intoxication by fumes or gas generated by the welding

process.

16. The operator must ensure all flammable materials are removed from the

work area to avoid any risk of fire.

17. The operator must NEVER weld containers that have previously contained

petrol, lubricants, gas or similar flammable materials, even if the container

has been empty for a considerable time. THERE IS A VERY HIGH RISK OF

EXPLOSION.

18. The operator must be aware of all the special regulations which he needs

to conform to when welding in enclosed spaces with a high risk of explosion.

19. To prevent electric shock, we strongly suggest the following rules:

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ALFA IN a.s. © www.alfain.eu

20. Do not work in a damp or humid environment.

21. Do not use the welding machine if its cables are damaged in any way.

22. ake sure that the earthing system of the electric equipment is correctly

connected and operational.

23. The operator must be insulated from the metal components connected to

the return wire.

24. The earthing of the piece being worked could increase the risk of injury to

the operator.

25. EN 60974-1 Standard: Open-circuit voltage. During the operation of the

machine, the highest voltage, with which it is possible to come into contact, is

the open-circuit voltage between the welding clamps. In our generator this

voltage is 50 V.

26. The maximum open-circuit voltage of the welding machines is established

by national and international standards (EN 60974-1) depending on the type

of weld current to be used, on its waveform and on the hazards arising from

the work place. These values are not applicable to the strike currents and

those for stabilisation of the arc that could be above it.

27. The open-circuit voltage, for as many adjustments as possible, must never

exceed the values relating to the various cases shown in the following table:

Case

Working conditions

Open

circuit voltage

1 Places with increased risk of

electric shock

DC current: 113V

peak value

AC current: 68V

peak value and

48V effective

2 Places without increased risk

of electric shock

DC current: 113V

peak value

AC current: 113V

peak value and

80V effective

Torches held mechanically

with increased protection for

the operator

DC current: 141V

peak value

AC current: 141V

peak value and

100V effective

28. In case 1, the dc welding machines with rectifier must be built in such a

way that, in case of a fault developing in the rectifier (for example open circuit,

short circuit or lack of power), the permitted values cannot be exceeded. The

welding machines of this type can be marked with the symbol:

29. Before opening the machine switch off the machine and disconnect it from

the power socket.

30. Only personnel authorised by this company can carry out maintenance on

the machine.

NOTE:

Device complies with IEC 61000-3-12.

Working ambient temperature between -10 and +40 °C.

Relative humidity below 90% at +20 °C.

Up to 3000 m altitude.

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ALFA IN a.s. © www.alfain.eu

ELECTROMAGNETIC COMPATIBILITY

The welding device is in terms of interference designed primarily for industrial

areas. It meets the requirements of EN 60974-10 class A and it isn’t designed

for using in residential areas, where the electrical energy is supplied by public

low-voltage power supply network. It can be here potential problems with

ensuring of electromagnetic compatibility in this areas, due to interference

caused by power lines as well as the radiated interference. During operation, the

device may be the source of interference.

Caution

We warn users, that they are responsible for possible interference from

welding.

3. TECHNICAL DATA

PEGAS 160 E smar (FOD)

ethod A TIG

ains voltage V/Hz 1x230/50-60

Welding current range A 10-160 10 - 160

Open-circuit voltage U20 V 50,0

ains protection A 16 @ (25 @)

ax. effective current I1eff A 16,0 (20,7) 13,6 (13,6)

Welding current (DC=100%) I2 A 85 (110) 110 (110)

Welding current (DC=60%) I2 A 110 (140) 140 (140)

Welding current (DC=x%) I2 A 25% = 160

(35%=160)

35% = 160

(35%=160)

Protection IP23S

Standards EN 60974-1, EN 60974-10 cl. A

Dimensions (w x l x h) mm 112 x 274 x 215

Weight kg 4,9

ethod A TIG

ains voltage V/Hz 1x230/50-60

Welding current range A 10 - 200 10 - 200

Open-circuit voltage U20 V 50,0

ains protection A 16 @ (25 @)

ax. effective current I1eff A 16,0 (22,7) 15,6 (15,6)

Welding current (DC=100%) I2 A 85 (120) 120 (120)

Welding current (DC=60%) I2 A 110 (150) 150 (150)

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ALFA IN a.s. © www.alfain.eu

Welding current (DC=x%) I2 A 15%=200 (30%=200)

30%=200 (30%=200)

Protection IP23S

Standards EN 60974-1, EN 60974-10 cl. A

Dimensions (w x l x h) mm 112 x 343 x 215

Weight kg 6,4

The machine is equipped with a 16 A plug for connection to a single phase

supply 1 x 230 V, the corresponding data for this 16 A plug (Duty Cycle = DC)

are in the table above without brackets.

In order to fully use the technical capabilities of the machine, the machine must

be connected to the industrial single phase networks with a blue plug 32 A with

the maximum permissible fuse of 25 A. The corresponding data for such a 32 A

plug are stated in the table above in brackets.

Another option is to connect the machine to the three-phase mains 3x400 / 230V

TN-S (CS). The condition is to use a 5 pin 32 A plugs for the supply cable and

connection to the phase voltage. Black (brown) wire connected to one phase

(e.g. L1), the blue wire to the neutral wire (N) and green-yellow wire to the

grounded conductor "PE". In this case, it is possible to connect the machine to

a three-phase socket, which may be protected by fuse max. 25 A.

Attention! Do not connect to the interconnected voltage (delta voltage) (between

2 phases)!

Replacement of the plug may only be performed by ALFA IN authorized service

personnel.

ALFA IN continuously strives to produce the best product possible and therefore

reserves the right to change, improve or revise the specifications or design of

this or any product without prior notice. Such updates or changes do not entitle

the buyer of equipment previously sold or shipped to the corresponding changes,

updates, improvements or replacement of such items.

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ALFA IN a.s. © www.alfain.eu

4. EQUIPMENT

ACCESSORIES TO ORDER

I em No. Descrip ion Pic ure

V 0253 Welding Cable Set 2x 3m 35-

50 160A

5.0178 Box black 50x58,5x18 cm

6124

Pressure Reducer

BASECONTROL Ar 2

manometers

6125

Pressure Reducer

BASECONTROL CO2 2

manometers

706.1037

Torch SRT 17 4m V 35-50

S777c. Welding Helmet Barracuda

S777C Black

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ALFA IN a.s. © www.alfain.eu

5. OPERATOR CONTROLS

Fig . 1 ain parts

Pos. Descrip ion

1 LED ON

2 ethod switch A (electrode)/TIG

3 Current potentiometer

4 LED over heating

5 Panel quick connector (-)

6 Panel quick connector (+)

7 ains socket with a plug

8 ON/OFF switch

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ALFA IN a.s. © www.alfain.eu

6. GETTING STARTED

Getting started must be consistent with technical data and conditions of use.

Insert the mains plug into a suitable 1x230 V (or 1x110 V) mains socket. The

supply fuses or circuit breaker should correspond to the technical data in section

3. Switch the machine on by the ON/OFF switch 7. LED 1 will illuminate.

GETTING STARTED MMA – COATED ELECTRODE

1. Connect the electrode holder and the work lead to terminals 5 and 6 according

the instructions on the electrode package. NOTE Preven

ouching he elec rode any me al ma erial for in his mode he erminals

5 and 6 are under curren .

2. By means of the switch 2 select A .

3. To select the current use potentiometer 3

4. Insert the coated electrode into the electrode holder.

TABLE OF ELECTRODE CONSUMPTION DURING WELDING

Elec rode

diame er

[mm]

Range of

welding

curren [A]

To al

elec rode

leng h [mm]

Weigh of

boiled

elec rode

wi hou slag

[g]

Boiled

elec rode

ime [s]

Weigh of

boiled

elec rode

wi hou slag

per 1 second

[g/s]

1,6 30 - 55 300 4 35 0,11

2,5 70 - 110 350 11 49 0,22

3,2 90 - 140 350 19 60 0,32

4,0 120 - 190 450 39 88 0,44

GETTING STARTED TIG LIFT ARC

1. Fit the TIG Torch to the minus terminal 5 and fasten it by turning the connector

to the right.

2. Connect the work lead to positive terminal 6 and fasten it by turning the

connector to the right.

3. Connect the work clamp to the work piece or at the welding table.

4. By means of the switch 2 select TIG .

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