Alfain PEGAS 162 E PFC Manual de usuario

ALFA IN a.s. © www.alfain.eu PEGAS 162-202 E PFC Manual EN 02

WELDING INVERTER

PEGAS 162 E PFC

PEGAS 202 E PFC

OPERATING MANUAL

2/12

ALFA IN a.s. © www.alfain.eu

CONTENT:

1. INTR DUCTI N ....................................................................................... 3

2. SAFETY INSTRUCTI NS AND WARNINGS ............................................ 4

3. TECHNICAL DATA .................................................................................... 6

4. EQUIPMENT ............................................................................................. 7

5. PERAT R C NTR LS .......................................................................... 8

6. GETTING STARTED ................................................................................. 9

7. R UTINE MAINTENANCE & INSPECTI N ............................................ 10

8. STATEMENT F WARRANTY ................................................................ 11

9. DISP SAL ............................................................................................... 11

10. DECLARATI N F C NF RMITY ........................................................ 12

3/12

ALFA IN a.s. © www.alfain.eu

1. INTRODUCTION

Congratulations on your new ALFA IN product. We are proud to have you as our

customer and will strive to provide you with the best service and reliability in the

industry.

This perating Manual has been designed to instruct you on the correct use and

operation of your ALFA IN product. Your satisfaction with this product and its

safe operation is our ultimate concern. Therefore please take the time to read

the entire manual, especially the Safety Precautions. They will help you to avoid

potential hazards that may exist when working with this product.

Read and understand this entire Manual and your employer’s safety practices

before installing, operating, or servicing the equipment. While the information

contained in this Manual represents the Manufacturer's best judgement, the

Manufacturer assumes no liability for its use.

PEGAS 162 E PFC/PEGAS 202 E PFC welds by those methods

a) E – (MMA) coated electrodes up to 4,0 mm

b) TIG lift arc.

PEGAS 162 E PFC/PEGAS 202 E PFC is equipped by system of Power Factor

Correction (PFC) – which enables operating on AC power supply of 95V – 270V.

What are the ad antages of PFC solution?

1. Higher efficiency and less stress related to the circuit breaker (in other

words, circuit breaker will switch off later than the devices without PFC)

2. The machine can be connected to the mains 110 V - 230 V + -15% Small

influence of under voltage and overvoltage mains power

3. Smaller level of electromagnetic interference

4. Minimum net reactive current loading

We reserve the law of adjustments and changes in case of printing errors,

change of technical paramaters, accessories etc. without previous notice. These

changes may not be reflected in the manuals for use in paper or electronic form.

4/12

ALFA IN a.s. © www.alfain.eu

2. SAFETY INSTRUCTIONS AND WARNINGS

1. nce the packing has been opened, make sure that the machine is not

damaged. If in any doubt, call the service centre.

2. This equipment must only be used by qualified personnel.

3. During installation, any electric work must only be carried out by trained

personnel.

4. The machine must be used in a dry place with good ventilation.

5. Make sure that no metal dust can be drawn in by the fan inside the

machine, as this could cause damage to the electronic circuits.

6. It is prohibited to connect more than one INVERTER generator in series or

in parallel.

7. When installing the machine, follow the local regulations on safety.

8. The position of the machine must allow easy access by the operator to the

controls and connectors.

9. When the welding machine is operating, all its covers and doors must be

closed and well fixed.

10. Do not expose the welding machine to direct sunlight or to heavy

rain. This equipment conforms to protection rating IP23S.

11. During welding, the welding cables must be located near or at ground

level. They should be as short as possible.

12. The operator must wear gloves, clothes, shoes, and a helmet or a

welder’s helmet, which protect and are fire-resistant in order to protect him

against electric shock, flashes and sparks from welding.

13. The operator must protect his eyes with safety visor or mask

designed for welding, fitted with standard safety filters. He should also be

aware that during electrical welding ULTRAVI LET RADIATI N is

emitted. Therefore it is vital that his face is also protected from radiation.

Ultraviolet rays produce the same harmful effect as sun burning on

unprotected skin.

14. The operator is obliged to warn anyone near the welding area of the

risks that welding involves and to arrange to provide adequate protection

equipment.

15. It is very important to arrange for sufficient ventilation, especially

when welding in enclosed spaces. We suggest using suitable fume

extractors to prevent the risk of intoxication by fumes or gas generated by

the welding process.

16. The operator must ensure all flammable materials are removed from

the work area to avoid any risk of fire.

17. The operator must NEVER weld containers that have previously

contained petrol, lubricants, gas or similar flammable materials, even if the

container has been empty for a considerable time. THERE IS A VERY

HIGH RISK F EXPL SI N.

5/12

ALFA IN a.s. © www.alfain.eu

18. The operator must be aware of all the special regulations which he

needs to conform to when welding in enclosed spaces with a high risk of

explosion.

19. To prevent electric shock, we strongly suggest the following rules:

20. Do not work in a damp or humid environment.

21. Do not use the welding machine if its cables are damaged in any

way.

22. Make sure that the earthing system of the electric equipment is

correctly connected and operational.

23. The operator must be insulated from the metal components

connected to the return wire.

24. The earthing of the piece being worked could increase the risk of

injury to the operator.

25. EN 60974-1 Standard: pen-circuit voltage. During the operation of

the machine, the highest voltage, with which it is possible to come into

contact, is the open-circuit voltage between the welding clamps. In our

generator this voltage is 58V.

26. The maximum open-circuit voltage of the welding machines is

established by national and international standards (EN 60974-1)

depending on the type of weld current to be used, on its waveform and on

the hazards arising from the work place. These values are not applicable

to the strike currents and those for stabilisation of the arc that could be

above it.

27. In high electrical risk areas (in confined spaces) it is only allowed to

use machines with – sign S.

28. Before opening the machine switch off the machine and disconnect

it from the power socket.

29. nly personnel authorised by this company can carry out

maintenance on the machine.

NOTE:

Device complies with IEC 61000-3-12.

ELECTROMAGNETIC COMPATIBILITY

The welding device is in terms of interference designed primarily for industrial

areas. It meets the requirements of EN 60974-10 class A and it isn’t designed

for using in residential areas, where the electrical energy is supplied by public

low-voltage power supply network. It can be here potential problems with

ensuring of electromagnetic compatibility in this areas, due to interference

caused by power lines as well as the radiated interference. During operation, the

device may be the source of interference.

Caution

We warn users, that they are responsible for possible interference from

welding.

6/12

ALFA IN a.s. © www.alfain.eu

3. TECHNICAL DATA

PEGAS 162 E PFC

Method MMA TIG MMA TIG

Mains voltage V/Hz 1x110/50-60 1x230/50-60

Welding current range A 10 - 100 10 - 100 10 - 160 10 - 160

pen-circuit voltage U20 V 68 68

Mains protection A 16 @ 16 @

Max. effective current

1eff

A 15,4 10,8 13,4 10,1

Welding current

(DC=100%) I

A 70 75 100 110

Welding current

(DC=60%) I

A 80 90 130 140

Welding current

(DC=x%) I

A 35%=100 50%=100 35%=160 40%=160

Protection IP23S

Standards EN 60974-1; EN 60974-10 cl. A

Dimensions (w x l x h) mm 135 x 390 x 230

Weight kg 9,2

PEGAS 202 E PFC

Method MMA TIG MMA TIG

Mains voltage V/Hz 1x110/50-60 1x230/50-60

Welding current range A 10 - 120 10 - 120 10 - 200 10 - 200

pen-circuit voltage U20 V 68 68

Mains protection A 16 @ (25@) 16 @ (25 @)

Max. effective current

1eff

A 16,0 (25,6)

16,0 (23,2)

16,0 (20,2)

14,2 (14,2)

Welding current

(DC=100%) I

A 70 (95) 75 (105) 100 (135) 160 (160)

Welding current

(DC=60%) I

A 80 (120) 90 (120) 130 (160) 185 (185)

Welding current

(DC=x%) I

A 25%=120

(60%=120)

40%=120

(90%=120)

25%=200

(40%=200)

50%=200

(50%=

200)

Protection IP23S

Standards EN 60974-1; EN 60974-10 cl. A

Dimensions (w x l x h) mm 135 x 390 x 230

Weight kg 9,2

The machine is equipped with a 16 A plug for connection to a single phase

supply 1 x 230 V, the corresponding data for this 16 A plug (Duty Cycle = DC)

are in the table above without brackets.

7/12

ALFA IN a.s. © www.alfain.eu

In order to fully use the technical capabilities of the machine, the machine must

be connected to the industrial single phase networks with a blue plug 32 A with

the maximum permissible fuse of 25 A. The corresponding data for such a 32 A

plug are stated in the table above in brackets.

Replacement of the plug may only be performed by ALFA IN as authorized

service personnel.

ALFA IN continuously strives to produce the best product possible and therefore

reserves the right to change, improve or revise the specifications or design of

this or any product without prior notice. Such updates or changes do not entitle

the buyer of equipment previously sold or shipped to the corresponding changes,

updates, improvements or replacement of such items.

4. EQUIPMENT

ACCESSORIES TO ORDER

Item No. Description

VM0253 Welding Cable Set 2x 3m 35-50 160A

5.0178 Box black 50x58,5x18 cm

6124 Pressure Reducer BASEC NTR L Ar 2 manometers

6125 Pressure Reducer BASEC NTR L C 2 2 manometers

706.1037 Torch SRT 17 4m V 35-50

S7S Welding helmet S7S

8/12

ALFA IN a.s. © www.alfain.eu

5. OPERATOR CONTROLS

Fig . 1 Main parts

Pos. Description

LED TIG

LED MMA

Display

–

set current

Method switch MMA (electrode

)/TIG

LED

over heating

Current potentiometer

Quick connector

N/ FF switch

Mains socket with a pulg

9/12

ALFA IN a.s. © www.alfain.eu

6. GETTING STARTED

Getting started must be consistent with technical data and conditions of use.

Insert the mains plug into a suitable 1x230 V (or 1 x 110 V) mains socket. The

supply fuses or circuit breaker should correspond to the technical data in section

4. Switch the machine on by the N/ FF switch 10. LED 5 will illuminate.

GETTING STARTED MMA – COATED ELECTRODE

1. Connect the electrode holder and the work lead to terminals 8 and 9

according the instructions on the electrode package. NOTE Pre ent

touching the electrode any metal material for in this mode the

terminals 8 and 9 are under current.

2. By means of the switch 4 select MMA .

3. To select the current use potentiometer 7.

4. Insert the coated electrode into the electrode holder.

GETTING STARTED TIG LIFT ARC

1. Fit the TIG Torch to the minus terminal 8 and fasten it by turning the

connector to the right.

2. Connect the work lead to positive terminal 9 and fasten it by turning the

connector to the right.

3. Connect the work clamp to the work piece or at the welding table.

4. By means of the switch 4 select TIG .

How to connect the gas cylinder

1. Ensure that the gas cylinder is secured to a building pillar, wall bracket or

otherwise securely fixed in an upright position.

2. pen the gas valve once to blow out possible dirt particles.

3. Connect the gas regulator to the gas cylinder valve.

4. Connect the gas hose of the TIG torch to the gas regulator.

5. pen the gas cylinder valve, open the valve on the TIG torch and adjust

the gas flow on the gas regulator. The flow rate will be shown at the flow

meter. This should be done according the table below.

10/12

ALFA IN a.s. © www.alfain.eu

Basic settings for TIG welding – stainless steel, DC current

Material

thickness

Tungsten

electrode

diameter

Filler material

diameter mm

Welding

current

Argon flow

l/min

Gas

nozzle mm

1,5

100

140

110

180

7. ROUTINE MAINTENANCE & INSPECTION

1. The only routine maintenance required for the PEGAS range of machines

is a thorough cleaning and inspection, with the frequency depending on

the usage and the operating environment.

2. WARNING 

Disconnect the PEGAS from the mains supply voltage before

disassembling.

3. Special maintenance is not necessary for the control unit parts in the

Welder. If these parts are damaged for any reason, replacement is

recommended.

4. CAUTI N 

Do not blow air into the welder during cleaning. Blowing air into the welder

can cause metal particles to interfere with sensitive electronic components

and cause damage to the welder.

5. To clean the welder, disconnect it from the mains supply voltage then open

the enclosure and use a vacuum cleaner to remove any accumulated dirt

and dust. The welder should also be wiped clean. If necessary, solvents

that are recommended for cleaning electrical apparatus may be used.

6. Troubleshooting and repairing of PEGAS welding equipment should only

be carried out only by suitably qualified or competent person.

7. A ‘competent person’ must be a person who has acquired through training,

qualification or experience, or a combination of them, the knowledge and

skills enabling that person to safely carry out a risk assessment and repairs

to the electrical equipment in question.

8. The person carrying out the servicing needs and repairs must know what

to look at, what to look for and what to do.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Sistema de soldadura de Alfain

Alfain

Alfain AXE 250 IN MIG MAN Manual de usuario

Alfain

Alfain 5.0291 Manual de usuario

Alfain

Alfain ALF 182 BASIC aXe Manual de usuario

Alfain

Alfain SVAROG 320 HD PULSE MODULAR Manual de usuario

Alfain

Alfain AXE 320 PULSE smart Instrucciones de funcionamiento e instalación

Alfain

Alfain PEGAS 160 T PULSE HF Manual de usuario

Alfain

Alfain aXe 250 PULSE Smart (AL)GAS Manual de usuario

Alfain

Alfain PEGAS 161 E softswitch Manual de usuario

Alfain

Alfain aXe 500 IN PULSE Manual

Alfain

Alfain PEGAS 200 MIG MAN PFC Manual de usuario

Alfain

Alfain PEGAS 160 MIG MAN Manual de usuario

Alfain

Alfain SVAROG 420 HD Manual de usuario

Alfain

Alfain AXE 250 IN MIG MAN Manual de usuario

Alfain

Alfain PEGAS 41 PLASMA PFC Manual de usuario

Alfain

Alfain PEGAS 40 PLASMA PFC Manual de usuario

Alfain

Alfain PEGAS 200 AC/DC PULSE Smart Manual de usuario

Alfain

Alfain aXe 400 IN Manual de usuario

Alfain

Alfain PEGAS 101 PLASMA Manual de usuario

Alfain

Alfain aXe 201 MIG LCD Manual de usuario

Alfain

Alfain PEGAS 350 AC/DC PULSE Manual de usuario

Alfain

Alfain alfin 281 w Manual de usuario

Alfain

Alfain PEGAS 250 E CEL Manual de usuario

Alfain

Alfain PEGAS 320 AC/DC PULSE Manual de usuario

Alfain

Alfain ALFIN 161 W MG120-1 Manual de usuario

Manuales populares de Sistema de soldadura de otras marcas

Berner

Berner PLASMACUT 54 Manual de usuario

Pro Spot

Pro Spot PR-155 Manual de usuario

Forney

Forney 210 Manual de usuario

Thermal Arc

Thermal Arc 400S Manual de usuario

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manual de usuario

GYS

GYS PROTIG 201 AC/DC Manual de usuario

TAFA

TAFA 30*8B35 Manual de usuario

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manual de usuario

ESAB

ESAB Buddy Arc 145 Manual de usuario

CIGWELD

CIGWELD 636804 Guía rápida

Red-D-Arc

Red-D-Arc DC-400 Manual de usuario

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario

Elettro

Elettro HI-MIG 3000 SYNERGIC Manual de usuario

WIA

WIA Weldmatic 270 CP132-2 Manual de usuario

Sonics

Sonics H520T Manual de usuario

Miller

Miller Big Blue 400D Manual de usuario

NewArc

NewArc RT2000 Guía de inicio rápido

Hypertherm

Hypertherm powermax1000 Manual de usuario