Alfain PEGAS 60 PLASMA Manual de usuario
ALFA IN a.s © www.alfain.eu PEGAS 60 PLASMA MANUAL EN 04
PLASMA CUTTING MACHINE
PEGAS 60 PLASMA
OPERATING MANUAL
2/19
ALFA IN a.s © www.alfain.eu 3
CONTENT
1. IN RODUC ION ...................................................................................... 3
2. SAFE Y INS RUC IONS AND WARNINGS ........................................... 4
3. CONDI IONS OF USE ............................................................................. 7
4. ECHNICAL DA A ................................................................................... 8
5. MAIN PAR S OF HE MACHINE ............................................................ 9
6. ACCESSORIES ..................................................................................... 11
7. GE ING S AR ED .............................................................................. 13
8. CU ING ............................................................................................... 15
9. MAIN ENANCE ..................................................................................... 17
10. S A EMEN OF WARRAN Y .............................................................. 18
11. DISPOSAL ............................................................................................. 19
3/19
ALFA IN a.s © www.alfain.eu 3
1. INTRODUCTION
Congratulations on your new ALFA IN product. We are proud to have you as
our customer and will strive to provide you with the best service and reliability
in the industry.
his Operating Manual has been designed to instruct you on the correct use
and operation of your ALFA IN product. Your satisfaction with this product and
its safe operation is our ultimate concern. herefore please take the time to
read the entire manual, especially the Safety Precautions. hey will help you to
avoid potential hazards that may exist when working with this product.
Read and understand this entire Manual and your employer’s safety practices
before installing, operating, or servicing the equipment. While the information
contained in this Manual represents the Manufacturer's best judgement, the
Manufacturer assumes no liability for its use.
Machine PEGAS 60 PLASMA is designed for cutting metal on the basis of
modern technology cutting material through a thin beam plasma gas.
PEGAS 60 PLASMA is designed for high-quality cutting of materials up to 25
mm thick carbon steel (for more information, see instructions
below). Productive cutting of carbon steel can be to a thickness of 20 mm.
At lower demands on the quality of the cut can be cut through (separate) the
material thickness to 30 mm.
We reserve the law of adjustments and changes in case of printing errors,
change of technical paramaters, accessories etc. without previous notice.
hese changes may not be reflected in the manuals for use in paper or
electronic form.
4/19
ALFA IN a.s © www.alfain.eu 3
2. SAFETY INSTRUCTIONS AND WARNINGS
1. OPERA ION AND MAIN ENANCE OF PLASMA ARC EQUIPMEN CAN
BE DANGEROUS AND HAZARDOUS O YOUR HEAL H.
2. Plasma arc cutting produces intense electric and magnetic emissions that
may interfere with the proper function of cardiac pacemakers, hearing aids,
or other electronic health equipment. Persons who work near plasma arc
cutting applications should consult their medical health professional and the
manufacturer of the health equipment to determine whether a hazard exists.
3. Once the packing has been opened, make sure that the machine is not
damaged. If in any doubt, call the service centre.
4. his equipment must only be used by qualified personnel.
5. During installation, any electric work must only be carried out by trained
personnel.
6. he machine must be used in a dry place with good ventilation.
7. Make sure that no metal dust can be drawn in by the fan inside the
machine, as this could cause damage to the electronic circuits.
8. It is prohibited to connect more than one INVER ER generator in series or
in parallel.
9. When installing the machine, follow the local regulations on safety.
10. he position of the machine must allow easy access by the operator to
the controls and connectors.
11. When the cutting machine is operating, all its covers and doors must be
closed and well fixed.
12. Do not expose the cutting machine to direct sunlight or to heavy rain.
his equipment conforms to protection rating IP 23 S.
13. he operator must wear gloves, clothes, shoes, and a helmet or a
welder’s helmet, which protect and are fire-resistant in order to protect him
against electric shock, flashes and sparks from cutting.
14. he operator must protect his eyes with safety visor or mask designed for
welding, fitted with standard safety filters. He should also be aware that
during plasma cutting UL RAVIOLE RADIA ION is emitted. herefore it is
vital that his face is also protected from radiation. Ultraviolet rays produce
the same harmful effect as sun burning on unprotected skin.
15. he operator is obliged to warn anyone near the cutting area of the risks
that cutting involves and to arrange to provide adequate protection
equipment.
16. Keep all fumes and gases from the breathing area.
17. Keep your head out of the fume plume.
18. Use an air-supplied respirator if ventilation is not adequate to remove all
fumes and gases.
19. he kinds of fumes and gases from the plasma arc depend on the kind of
metal being used, coatings on the metal, and the different processes. You
must be very careful when cutting or welding any metals which may contain
5/19
ALFA IN a.s © www.alfain.eu 3
one or more of the following:
Antimony Chromium Mercury
Nickel Cobalt Arsenic
Barium Copper Selenium
Beryllium Lead Silver
Cadmium Manganese Vanadium
20. Always read the Material Safety Data Sheets (MSDS) that should be
supplied with the material you are using. hese MSDSs will give you the
information regarding the kind and amount of fumes and gases that may be
dangerous to your health.
21. It is very important to arrange for sufficient ventilation, especially when
cutting in enclosed spaces. We suggest using suitable fume extractors to
prevent the risk of intoxication by fumes or gas generated by the cutting
process.
22. Noise can cause permanent hearing loss. Plasma arc processes can
cause noise levels to exceed safe limits. You must protect your ears from
loud noise to prevent permanent loss of hearing.
23. o protect your hearing from loud noise, wear protective ear plugs and/or
ear muffs. Protect others in the workplace.
24. Noise levels should be measured to be sure the decibels (sound) do not
exceed safe levels.
25. he operator must ensure all flammable materials are removed from the
work area to avoid any risk of fire.
26. he operator must NEVER cut containers that have previously contained
petrol, lubricants, gas or similar flammable materials, even if the container
has been empty for a considerable time. HERE IS A VERY HIGH RISK OF
EXPLOSION.
27. he operator must be aware of all the special regulations which he needs
to conform to when cutting in enclosed spaces with a high risk of explosion.
28. o prevent electric shock, we strongly suggest the following rules:
a) Do not work in a damp or humid environment.
b) Do not use the machine if its cables are damaged in any way.
c) Make sure that the earthing system of the electric equipment is
correctly connected and operational.
d) he operator must be insulated from the metal components connected
to the return wire.
e) he earthing of the piece being worked could increase the risk of
injury to the operator.
29. EN 60974-1 Standard: Open-circuit voltage. During the operation of the
machine, the highest voltage, with which it is possible to come into contact,
is the open-circuit voltage between the clamps. In our generator this voltage
is 310V.
30. he maximum open-circuit voltage of the plasma machines is established
by national and international standards (EN 60974-1) depending on the type
6/19
ALFA IN a.s © www.alfain.eu 3
of current to be used, on its waveform and on the hazards arising from the
work place. hese values are not applicable to the strike currents and those
for stabilisation of the arc that could be above it.
31. he open-circuit voltage, for as many adjustments as possible, must
never exceed the values relating to the various cases shown in the following
table:
Case
Working conditions Open-circuit voltage
1 Places with increased risk of
electric shock
DC current: 113V
peak value
AC current: 68V
peak value and
48V effective
2 Places without increased risk
of electric shock
DC current: 113V
peak value
AC current: 113V
peak value and
80V effective
3 orches held mechanically
with increased protection for
the operator
DC current: 141V
peak value
AC current: 141V
peak value and
100V effective
4 Plasma cutting DC current: 500V
peak value
32. In case 1, the dc machines with rectifier must be built in such a way that,
in case of a fault developing in the rectifier (for example open circuit, short
circuit or lack of power), the permitted values cannot be exceeded. he
plasma cutting machines of this type can be marked with the symbol:
S
33. Before opening the machine switch off the machine and disconnect it
from the power socket.
34. Only personnel authorised by this company can carry out maintenance
on the machine.
PROTECTIVE UTTILITIES
1. Welding helmet with filter shade at least 10
2. Welding gloves
3. Welding apron and cloth
4. Welding boots
RISK OVERVIEW
1. Risk of electric shock.
2. Ultraviolet light and light radiation
3. Risk of inhaling gas fumes and dust particles
4. Burns
5. Noise
7/19
ALFA IN a.s © www.alfain.eu 3
NOTE
The Machine Torches (AUT) must not be used with PEGAS 60 P ASMA. It
may only be used together with PEGAS 60 P ASMA CNC.
NOTE
1. It is forbidden to operate a machine with damaged insulation of the
cutting torch or supply cable.
2. Never operate the machine taken down or damaged covers.
3. It is forbidden to operate the machine in wet environments and outdoors
in rain or snow.
4. Ensure proper grounding clamping pliers, which also reduces the risk of
electric shock.
5. Use prescribed protective utilities, keep them dry.
6. Plasma arc cutting produces intense electric and magnetic emissions that
may interfere with the proper function of cardiac pacemakers, hearing
aids, or other electronic health equipment. Persons who work near
plasma arc cutting applications should consult their medical health
professional and the manufacturer of the health equipment to determine
whether a hazard e ists.
7. Never aim the torch against the eyes, body or other person.
3. CONDITIONS OF USE
1. his equipment must only be used by qualified personnel.
2. During installation, any electric work must only be carried out by trained
personnel.
3. Device complies with IEC 61000-3-12 with following conditions:
Short-circuit power Ssc of network in place at an interface between the
user's supply and the public network (PCC) must be least 3561 kW.
User is obliged to consult with the electricity supplier if the impedance of the
network at this point is that required short-circuit capacity Zmax = 45 mΩ and
whether the device can be connected with a public low-voltage network.
On the nameplate are the following symbols: .
4. Do not expose the plasma machine to direct sunlight or to rain or snow. his
equipment conforms to protection rating IP23S.
5. Place the machine the way that the cooling air can enter the vents without
restriction to. It is necessary to ensure that no impurities, especially metal
particles, are not drawn into the machine.
6. Cutting machine in terms of interference suppression is intended primarily
for industrial premises. In the case of use of other areas may be need for
special measures (see EN 60974-10).
7. The machine must be protected against:
a) Moisture and rain and snow
8/19
ALFA IN a.s © www.alfain.eu 3
b) Mechanical damage
c) Draft and any ventilation of neighbouring machine
d) Excessive overloading - crossing technical parameters
e) Rough handling
ELECTROMAGNETIC COMPATIBILITY
he welding device is in terms of interference designed primarily for industrial
areas. It meets the requirements of EN 60974-10 class A and it isn’t designed
for using in residential areas, where the electrical energy is supplied by public
low-voltage power supply network. It can be here potential problems with
ensuring of electromagnetic compatibility in this areas, due to interference
caused by power lines as well as the radiated interference.
During operation, the device may be the source of interference.
Caution
We warn users, that they are responsible for possible interference from
welding.
4. TECHNICAL DATA
Method Plasma cutting
Mains voltage V/Hz 3 x 400/50-60
Cutting current range /V 20 - 65
Open-circuit voltage U20 V 310
Mains protection 16 @
Max. effective current I1eff 15,6
Cutting current (DC=100%) I2 60
Cutting current (DC=60%) I2 65
Cutting current (DC=x%) I2 90%=65
Max. productive cut. thickness - carbon steel mm 20
Max. cutting thickness - carbon steel
(separate mat.) mm 30
Quality
cutting
thickenss
Carbon steel mm 25
Stainless steel mm 18
luminium mm 15
Copper mm 10
Max. Input pressure bar 8,5
Working pressure bar 5,0
ir consumption l/min 200
rc ignition pneu-mechanic
Current regulation continuous
Protection IP 23 S
9/19
ALFA IN a.s © www.alfain.eu 3
Standards EN 60974-1; EN 60974-10 class
Dimensions (w x l x h) mm 240 x 440 x 595
Weight kg 24
5. MAIN PARTS OF THE MACHINE
FRONT AND REAR PANELS
Picture 1 – he main parts
Pos. Description
A1 Quick connector - earthing cable
A2 Connector - remote control – in standard doesn’t work – only on
request
A3 Connector - torch
A4 Potenciometer-set cut current
A5 LED indicator – when illuminated, the machine is ON.
A6 LED indicator-overheating
when illuminated, please leave the machine turned on and wait on
cooling the machine down.
A7 1. LED indicator flashes – the Retaining Cup isn’t on or is fitted
10/19
ALFA IN a.s © www.alfain.eu 3
badly
2. LED indicator shines – low gas pressure
A8 LED indicator – arc burning – after you press the torch button, it
shines, on the torch is a voltage
A9
Switch
Setting of gas flow
Continuous cutting
Cutting material with gaps – Caution! Higher wear of nozzles and
electrodes
A10 Manometer
A11 Gas fitting
A12 Controler
A13 Mains cable
A14 Switch ON/OFF
Tabla de contenidos
Otros manuales de Sistema de soldadura de Alfain
Alfain
Alfain PEGAS 400 E CEL Manual de usuario
Alfain
Alfain AXE 320 PULSE smart Instrucciones de funcionamiento e instalación
Alfain
Alfain SVAROG 320 HD PULSE MODULAR Manual de usuario
Alfain
Alfain AXE 250 IN MIG MAN Manual de usuario
Alfain
Alfain PEGAS 320 AC/DC PULSE Manual de usuario
Alfain
Alfain PEGAS 41 PLASMA PFC Manual de usuario
Alfain
Alfain PEGAS 40 PLASMA PFC Manual de usuario
Alfain
Alfain ALFIN 161 W MG120-1 Manual de usuario
Alfain
Alfain PAN 161 Manual de usuario
Alfain
Alfain PEGAS 250 E CEL Manual de usuario
Alfain
Alfain 5.0291 Manual de usuario
Alfain
Alfain PEGAS 160 E Smart Manual de usuario
Alfain
Alfain PEGAS 250 MIG MAN Manual de usuario
Alfain
Alfain PERUN 200 MIG MAN PFC Manual de usuario
Alfain
Alfain PEGAS 200 AC/DC PULSE Smart Manual de usuario
Alfain
Alfain PEGAS 200 Manual de usuario
Alfain
Alfain PEGAS 162 E PFC Manual de usuario
Alfain
Alfain aXe 201 MIG LCD Manual de usuario
Alfain
Alfain ALFIN 300 AC/DC Instrucciones de funcionamiento
Alfain
Alfain aXe 320 double pulse Manual de usuario
Manuales populares de Sistema de soldadura de otras marcas
TAFA
TAFA 30*8B35 Manual de usuario
Lincoln Electric
Lincoln Electric INVERTEC V350-PRO CE Manual de usuario
ESAB
ESAB Buddy Arc 145 Manual de usuario
CIGWELD
CIGWELD 636804 Guía rápida
Red-D-Arc
Red-D-Arc DC-400 Manual de usuario
Hobart Welding Products
Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario
