AFe Power Quantum 2500 Manual de usuario

Cold Air Intake System

Instruction Manual P/N: 53-10026D / 53-10026R______________________________

Make: Dodge/RAM Model: 2500/3500 Year: 2007.5-2009 Engine: L6-6.7L (td) Cummins

Page 2

• Please read the entire instruction manual before proceeding.

• Ensure all components listed are present.

• If you are missing any of the components, call customer support at 951-493-7134.

• Ensure you have all necessary tools before proceeding.

• Do not attempt to work on your vehicle when the engine is hot.

• Retain factory parts for future use.

Label

Qty.

Description

Part Number

Air Filter (Pro 5R)

23-91129

Air Filter (Pro DRY S)

21-90098

Tube

05-5310015B1

Housing

05-5310032B2

Screw, Torx: M4 x .7 x 10mm

03-50490

Screw, Torx: M4 x .7 x 16mm

03-50489

Clamp, 080 (3-1/2" –5-1/2")

03-50011

Clamp, 072 (3" - 5")

03-50010

Coupling, Silicone Bellow

05-01457

Coupling, Silicone Elbow w/port

05-01464

Clamp, 064 (2-1/2"- 4-1/2 ")

03-50006

Clamp, Mini 012 (11/16" - 1-1/4")

03-50023

Hose, Silicone Breather: 3/4" ID, Black (6”L)

05-01475

Installation will require the following tools:

8mm nut drivers, T20 Torx driver, 10mm socket & ratchet, Phillips #3 and flat blade screwdrivers, pliers

Warranty Information available at https://afepower.com/contact#warranty

Emissions Disclaimer: This product is not currently CARB exempt and is not available for purchase in

California or for use on any vehicle registered with the California Department of Motor Vehicles.

Page 3

A1/A2

Page 4

Refer to Figure A for Steps 1-2

Step 1: Disconnect the wiring harness retaining clip 1 ,the MAF sensor 2 and the TBAP sensor 3 .

Step 2: Using a 10mm socket and ratchet, remove the nut 4holding down the factory housing.

REMOVAL

Figure A

Page 5

Refer to Figure B for Steps 3-4

Step 3: Using a pair of pliers, remove the crankcase breather hose and clamp 5 (factory clamp will be re-

used).

Step 4: Using an 8mm nut driver, loosen the clamp 6 connecting the factory intake tube to the

turbocharger.

REMOVAL

Figure B

Page 6

Refer to Figure C for Step 5

Step 5: Carefully lift up on the housing to release the two mounting pins from the mounting grommets 7 .

Remove the entire intake from the vehicle.

Figure C

REMOVAL

Page 7

Refer to Figure D for Steps 6-7

Step 6: Slide the aFe filter into the aFe housing. Install the aFe filter using a #3 Phillips screwdriver. Tighten

all (x4) screws.

Step 7: Install the supplied bellows coupling 8 onto the air filter using the supplied #80 clamp 9 . Tighten

the clamp using an 8mm nut driver.

INSTALL

Figure D

Page 8

Refer to Figure E for Steps 8-9

Step 8: Install the aFe housing assembly into the vehicle. Firmly push the housing into the factory mounting

grommets.

Step 9: Reinstall the factory nut 10 removed in Step 2 to secure the aFe housing. Tighten the screw using a

10mm socket and ratchet.

INSTALL

Figure E

Page 9

Refer to Figure F for Steps 10-11

Step 10: Using a T20 Torx driver, remove the MAF sensor 11 and the TBAP sensor 12 from the factory

housing.

Step 11: Using a T20 Torx driver, transfer the sensors to the aFe intake tube using the supplied M4 screws.

INSTALL

Figure F

Page 10

Refer to Figure G for Steps 12-14

Step 12: Install the supplied silicone hose 13 onto the aluminum fitting on the supplied elbow coupling 14

and secure with the supplied mini clamp 15 using a flat blade screwdriver. Slide the factory clamp 16

on the other end of the silicone hose.

Step 13: Place a supplied #72 clamp 17 on the larger end of the elbow coupling.

Step 14: Install the aFe intake tube into the coupling aligning the parting line of the intake tube with the

aluminum fitting on the coupling. Tighten the clamp using an 8mm nut driver.

Figure G

INSTALL

Parting line on intake tube

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