Advantech ADAM-5510/P31 Manual de usuario

Allowances made for Millennium Bug

We assert that the ADAM-5510/P31 will not initiate any millennium

bug problems (so-called Y2K problems). Although ADAM-5510/

P31 contains a real time clock, Advantech has taken action to make

theADAM-5510/P31immunetotheY2Kproblem.

This document is copyrighted, 2000, by Advantech Co., Ltd. All

rights are reserved. Advantech Co., Ltd., reserves the right to make

improvements to the products described in this manual at any time

without notice.

No part of this manual may be reproduced, copied, translated or

transmitted in any form or by any means without the prior written

permission of Advantech Co., Ltd. Information provided in this

manual is intended to be accurate and reliable. However, Advan-

tech Co., Ltd. assumes no responsibility for its use, nor for any

infringements upon the rights of third parties which may result from

its use.

Acknowledgments

Advantech Paradym 31, ADAM-5510/P31 and ADAM are trade-

marks of Advantech Co., Ltd.

IBM and PC are trademarks of International Business Machines

Corporation.

PartNo.2000551001 2nd Edition

Printed in Taiwan March 2000

CE Notification

The ADAM-5510/P31 developed by Advantech Co., Ltd. has

passed the CE test for environmental specifications. Test condi-

tions for passing included the equipment being operated within an

industrial enclosure, using shielded twisted-pair RS-485 cables and

having SFC-6 sleeve core clamps added to the power cable (see

Figure 0-1 in Chapter 0). In order to protect the ADAM-5510/P31

system from being damaged by ESD (Electrostatic Discharge) and

EMI leakage, we strongly recommend the use of CE-compliant

industrial enclosure products, shielded twisted-pair RS-485 cables,

and core clamps.

FM Notification

Advantech’s ADAM-5510/P31 series has passed the FM certifica-

tion. According to National Fire Protection Association, work sites

are classified into different classes, divisions and groups based on

hazard considerations. ADAM-5510/P31 series is compliant with

the specifications of Class I, Division 2, Groups A, B, C, and D

indoor hazardous. The FM approval report Job ID is 3000008.

A Message to the Customer...

Advantech Customer Services

Each and every Advantech product is built to the most exacting

specifications to ensure reliable performance in the unusual and

demanding conditions typical of industrial environments. Whether

your new Advantech equipment is destined for the laboratory or

the factory floor, you can be assured that your product will provide

the reliability and ease of operation for which the name Advantech

has come to be known.

Your satisfaction is our number one concern. Here is a guide to

Advantech’s customer services. To ensure you get the full benefit

of our services, please follow the instructions below carefully.

Technical Support

We want you to get the maximum performance from your products.

So if you run into technical difficulties, we are here to help. For

most frequently asked questions you can easily find answers in

your product documentation. These answers are normally a lot

more detailed than the ones we can give over the phone.

So please consult this manual first. If you still cannot find the

answer, gather all the information or questions that apply to your

problem and, with the product close at hand, call your dealer. Our

dealers are well trained and ready to give you the support you need

to get the most from your Advantech products. In fact, most

problems reported are minor and are able to be easily solved over

the phone.

In addition, free technical support is available from Advantech

engineers every business day. We are always ready to give advice

on application requirements or specific information on the installa-

tion and operation of any of our products.

Website information:

You can access the most current support on our website:

http://www.advantech.com

Product Warranty

Advantech warrants to you, the original purchaser, that each of its

products will be free from defects in materials and workmanship for

two year from the date of purchase.

This warranty does not apply to any products which have been

repaired or altered by other than repair personnel authorized by

Advantech, or which have been subject to misuse, abuse, accident

or improper installation. Advantech assumes no liability as a

consequence of such events under the terms of this Warranty.

Because of Advantech’s high quality-control standards and

rigorous testing, most of our customers never need to use our

repair service. If an Advantech product ever does prove defective,

it will be repaired or replaced at no charge during the warranty

period. For out-of-warranty repairs, you will be billed according to

the cost of replacement materials, service time and freight. Please

consult your dealer for more details.

If you think you have a defective product, follow these steps:

1. Collect all the information about the problem encountered (e.g.

type of PC, CPU speed, Advantech products used, other

hardware and software used etc.). Note anything abnormal and

list any on-screen messages you get when the problem occurs.

2. Call your dealer and describe the problem. Please have your

manual, product, and any helpful information readily available.

3. If your product is diagnosed as defective, you have to request

an RAM number. When requesting an RMA (Return Material

Authorization) number, please access ADVANTECH's RMA

website: http://www.advantech.com.tw/rma. If the web sever is

shut down, please contact our office directly. You should fill in

the "Problem Repair Form", describing in detail the application

environment, configuration, and problems encountered. Note

that error descriptions such as "does not work" and "failure"

are so general that we are then required to apply our internal

standard repair process.

4. Carefully pack the defective product, a completely filled-out

Repair and Replacement Order Card and a photocopy of dated

proof of purchase (such as your sales receipt) in a shippable

container. A product returned without dated proof of purchase

is not eligible for warranty service.

5. Write the RMA number visibly on the outside of the package

and ship it prepaid to your dealer.

Contents

Chapter 0 Quick Start .................................................. 0-1

0.1 System Requirements ............................................................... 0-2

0.1.1 Host computer ............................................................................. 0-2

0.1.2 ADAM-5510/P31 ....................................................................... 0-3

0.1.3 I/O modules ................................................................................. 0-3

0.1.4 Remote I/O Function for ADAM-4000 Modules....................... 0-4

0.2 Installation Guide ..................................................................... 0-4

0.3 UtilityApplication Program: ADAM5510.EXE ........................ 0-5

0.3.1 Installation ................................................................................... 0-5

0.3.2 I/O modules configuration ........................................................... 0-6

0.3.3 Reboot ADAM-5510/P31 ........................................................... 0-9

0.3.4 ADAM-5510/P31 I/O Driver Installation................................. 0-10

0.4 InstallationExample.................................................................0-12

0.5 ADAM-5510/P31RemoteI/OFunction...................................0-12

0.5.1 Remote I/O Module Configuration ............................................ 0-12

0.5.2 ADAM-5510/P31 Remote I/O Function Block Installation ..... 0-13

0.5.3 Running the Function Block Import/Export Utility.................. 0-15

0.5.4 Builder the Ladder Program ....................................................... 0-17

0.6 Conclusion ..............................................................................0-20

Chapter 1 Introduction ................................................. 1-1

1.1 Standalone Data Acquisition and Control System................... 1-2

1.2 Features.................................................................................... 1-2

1.2.1 Open structure PC-based controller ............................................ 1-2

1.2.2 A choiceof programming languages ............................................. 1-2

1.2.3 Data storage for versatile applications ........................................ 1-2

1.2.4 RS-232/485 communication ability ............................................. 1-3

1.2.5 Built-in real-time clock and watchdog timer ................................ 1-3

1.2.6 ADAM-5510/P31 Remote I/O.................................................... 1-3

1.3 System Configuration............................................................... 1-3

1.3.1 LED Display ............................................................................... 1-4

Chapter 2 Installation Guidelines ............................... 2-1

2.1 Starting up ADAM-5510/P31 ................................................... 2-2

2.2 Module Installation .................................................................. 2-5

2.3 I/O Slots and I/O Channel Numbering...................................... 2-6

2.4 Mounting ................................................................................. 2-6

2.5 Jumper Settings and DIP Switch Settings ................................ 2-8

2.6 Wiring and Connections .........................................................2-11

2.7 LED Status ofthe ADAM-5510/P31 Unit ................................2-13

2.8 I/O Modules Configuration .....................................................2-13

2.9 RemoteI/OWiring...................................................................2-14

Chapter 3 System Specifications ................................ 3-1

3.1 Overview .................................................................................. 3-2

3.2 Major Features ......................................................................... 3-2

3.3 Technical Specifications of the ADAM-5510/P31 System ....... 3-3

3.4 Basic Function Block Diagram ................................................. 3-6

Chapter 4 I/O Modules ................................................. 4-1

4.1 RTD Input Module ................................................................... 4-2

4.2 ADAM-5013 RTD Input Resistance Calibration ...................... 4-5

4.3 Analog Input Modules ............................................................ 4-7

4.4 Analog Output Modules.........................................................4-15

4.5 Analog I/O Modules Calibration.............................................4-18

4.6 Digital Input/Output Modules ................................................4-24

4.7 Relay Output Modules............................................................4-32

4.8 Counter/Frequency Module....................................................4-41

Chapter 5 Troubleshooting ......................................... 5-1

5.1 ADAM-5510/P31 and Advantech FX ...................................... 5-2

5.1.1 No Fastlink when you are downloading programs ...................... 5-2

5.1.2 No concurrent monitoring with Advantech Paradym-31 ............ 5-2

5.2 Communication ........................................................................ 5-2

5.2.1 Failure to communicate (host to ADAM-5510/P31) .................. 5-2

5.2.2 Failure to communicate (with ADAM-4520) ............................. 5-3

5.2.3 Incorrect cable connections .......................................................... 5-3

5.3 ADAM-5510/P31 kernel program ............................................. 5-3

5.3.1 System doesn't work even when installation is correct ............... 5-3

5.4 System Indicators..................................................................... 5-4

5.5 Troubleshooting for Remote Download................................... 5-5

Chapter A Quick Start Example .................................. A-1

A.1 Example:RelayOutput ............................................................ A-2

Chapter B COM Port Register Structure .................. B-1

Chapter C Data Formats and I/O Ranges .................. C-1

C.1 Analog Input Formats .............................................................. C-2

C.2 Analog Input Ranges - ADAM-5017 .......................................C-4

C.3 Analog Input Ranges - ADAM-5018 .......................................C-5

C.4 Analog Input Ranges - ADAM-5017H .................................... C-7

C.5 Analog Output Formats ........................................................... C-8

C.6 Analog Output Ranges ............................................................C-8

C.7 ADAM-5013 RTD Input Format and Ranges ........................... C-9

Chapter D Performance .............................................. D-1

D.1 Performance............................................................................. D-2

D.1.1 ADAM-5510/P31 standalone .................................................... D-2

D.1.1.1 ADAM-5013 .......................................................................... D-3

D.1.1.2 ADAM-5017 .......................................................................... D-4

D.1.1.3 ADAM-5018 .......................................................................... D-5

D.1.1.4 ADAM-5024 .......................................................................... D-6

D.1.1.5 ADAM-5050 .......................................................................... D-7

D.1.1.6 ADAM-5051/5051D .............................................................. D-9

D.1.1.7 ADAM-5052 ........................................................................ D-10

D.1.1.8 ADAM-5056/5056D ............................................................ D-11

D.1.1.9 ADAM-5060 ........................................................................ D-12

D.1.1.10 ADAM-5068 ....................................................................... D-13

D.1.1.11 ADAM-5080 ....................................................................... D-14

D.1.2 ADAM-5510/P31 in network .................................................. D-15

D.1.2.1 Analog input modules ........................................................... D-16

D.1.2.2 Digital input modules............................................................ D-16

D.2 Remote I/O Modules Performance ......................................... D-17

D.2.1 Each ADAM-4000 Module Performance ................................ D-17

D.2.2 Memory Performance ............................................................... D-18

D.2.2.1 ADAM-4011/4011D ............................................................ D-18

D.2.2.2 ADAM-4012 ........................................................................ D-19

D.2.2.3 ADAM-4013 ........................................................................ D-19

D.2.2.4 ADAM-4017 ........................................................................ D-20

D.2.2.5 ADAM-4018 ........................................................................ D-20

D.2.2.6 ADAM-4021 ........................................................................ D-21

D.2.2.7 ADAM-4050 ........................................................................ D-21

D.2.2.8 ADAM-4052 ........................................................................ D-22

D.2.2.9 ADAM-4053 ........................................................................ D-22

D.2.2.10 ADAM-4060 ....................................................................... D-23

D.2.2.11 ADAM-4080/4080D ........................................................... D-23

D.2.3 Connecting 16 AI/O Modules Performance ............................. D-24

D.2.4 Connecting 32 Modules Performance ....................................... D-24

D2.5 Other Performance.................................................................... D-25

D2.5.1 Element Performance .......................................................... D-25

D2.5.2 Function Block Performance ............................................... D-26

Chapter E RS-485 Network ......................................... E-1

E.1 Basic Network Layout .............................................................. E-3

E.2 Line Termination....................................................................... E-6

E.3 RS-485 Data Flow Control ........................................................ E-8

Chapter F ADAM-4000/5000 System Grounding

Installation .................................................. F-1

F.1 Power Supplies For relevant wiring issues, please refer to the

followingscheme :.................................................................... F-2

F.2 Grounding Installation ............................................................. F-2

F.3 External DI, DO,AI, AO Wiring Reference ............................... F-3

F.4 RequirementsforRS-485signal wires ...................................... F-3

F.5 Grounding reference (Ground bar for the factory environment

should have a standard resistance below 5 W)........................ F-5

F.6 Some Suggestions on Wiring Layout....................................... F-6

Chapter G Grounding Reference ............................... G-1

G.1 Grounding ................................................................................G-3

1.1 The ‘Earth’ for reference ............................................................ G-3

1.2 The ‘Frame Ground’ and ‘Grounding Bar’ ................................. G-4

1.3 Normal Mode and Common Mode ............................................ G-5

1.4 Wire impedance .......................................................................... G-7

1.5 Single Point Grounding ............................................................... G-8

G.2 Shielding ..................................................................................G-9

2.1 CableShield ................................................................................ G-9

2.2 SystemShielding ....................................................................... G-11

G.3 Noise Reduction Techniques ................................................. G-14

G.4 Check Point List ..................................................................... G-15

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