zeeltronic PDCI-11VT Manual de usuario
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www.zeeltronic.com
updated 02.04.2023
firmware version: 32.230324
USER MANUAL
PDCI-11VT PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
TECHNICAL DATA
Limit values:
- minimum revs 300 RPM
- maximum revs 20000 RPM
- minimum supply voltage 7 Volts
- recommended power supply 12÷15 Volts
- maximum supply voltage 17 Volts
- stand-by current draw < 0.09 Amp
- current draw at 1300 RPM < 0.3 Amp
- current draw at 12000 RPM < 1.7 Amp
- maximum continuous current for shift light and power jet output 1 Amp
- peak current for shift light and power jet output 5 Amp
- constant spark energy from idle to 20000 RPM >70mJ
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- fast power-up (also starts only with condenser)
- full power starting spark energy already at 7 Volts power supply
- one isolated input (pickup)
- single ignition coil output
- kickback protection
- starting retard
- individual advance/retard of each output
- store and load function for two ignition maps
- external switch for changing ignition map while riding
- TPS input (Throttle Position Sensor)
- shift light output
- 2 power jet outputs
- duty cycle solenoid output (for regulating A/F ratio on some carburettors)
- quick shift (shift kill)
- soft rev limit (three stage rev limit)
- reduced spark at high revs with closed throttle (TCT mode)
- tachometer output
- easy and fast programming on the field, via hand held programmer
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- programming while machine running - you can immediately see effects
- each curve can be set in 4 to 12 curve points
- 3D interpolated ignition map, if TPS selected
- signal delay compensation
- instant monitoring of revs and angle, via LCD(hand held programmer)
- programmable power valve actuation
- store and load function for 5 PV curves
- external switch for changing PV curve while riding
- programmable PV deviation
- programmable max close and max open positions
- self PV test on power-up
- PV error detecting (position sensor failure, servo motor failure)
- fast processing for high accuracy - delays from 1us
- timing calculation for every 1 RPM change (1000, 1002, .. , 9805, 9806, ...)
Very important!
Resistor spark plugs must be used, because they produce less electromagnetic disturbances.
Very important!
PDCI is protected against static discharge, but too high static charge can damage PDCI.
Be careful when using programmer on the dyno, because static charge can build up on the bike and
static discharge can damage PDCI unit, or programmer. Make ground connection between dyno and
bike frame to prevent static discharge.
Danger of electric shock!
Avoid connecting PDCI to 12 V power supply before connecting to ignition coil. High voltage is
generated and touching free wires can cause electric shock, or damage the unit.
1. HOW TO ENTER MENU
PDCI does not need to be connected to power supply when battery is installed in to the handheld
programmer. Connect programmer to PDCI and wait few seconds for activation of programmer
and then press ENTER . Move through menu with pressing + , or - and choose with pressing
ENTER .
Exit menu with choosing Exit.
2. MENU ORGANISATION
Set Ign. - set ignition parameters submenu
Set PV - set PV parameters submenu
Exit
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2.1. SET IGNITION PARAMETERS SUBMENU
Load Ign. Map - load previously saved ignition curve (from #1 to #2)
Save Ign. Map - save new ignition curve (from #1 to #2)
Ignition Map - ignition curve parameters submenu
Advance - advance/retard whole ignition curve
Gear Shift Light - shift light
Quick Shift - quick shift parameters
Rev Limit - rev limit
Static Angle - static angle (pickup position)
Compensation - signal delay compensation (from pickup to spark plug)
Power Jet 1 - power jet 1
Solenoid Output - solenoid parameters
TPS - enable, or disable TPS
TPS close [0%] - calibrating TPS close position
TPS open [100%] - calibrating TPS open position
TCT mode - reduced spark at high revs with closed throttle
Ign. Map SW - activating/deactivating external switch for selecting ignition map
Pulses Per Rev - number of pulses per revolution from pickup
Stop SW Mode - stop switch mode
Trigger Mode - trigger mode
Kickback Protection - kickback protection settings
IgnitionTest - test ignition spark
Exit
2.2. SET PV PARAMETERS SUBMENU
Load PV Curve - load previously saved curve (from #1 to #5)
Save PV Curve - save new curve (from #1 to #5)
Set PV Curve - valve curve parameters submenu
Deviation +- - deviation of valve position
Close Position - max close valve position
Open Position - max open valve position
PV Test - valve position test
Power-up Test - enable, or disable test cycle at power-up
PV Curve SW - activating/deactivating external switch for selecting PV curve
Exit
3. LOAD IGN. MAP
Enter Set Ign. menu and move to Load Ign. Map with pressing + , or - and then press ENTER .
Select number of previously saved ignition map, with pressing + , or - and then press ENTER .
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4. SAVE IGN. MAP
Enter Set Ign. menu and move to Save Ign. Map with pressing + , or - and then press ENTER .
Select number to which you want to save your ignition map, with pressing + , or - and then press
ENTER .
5. Change IGNITION MAP (if TPS disabled)
Enter Set Ign. menu and move to Set Ignition Map with pressing + , or - and then press
ENTER . You are in submenu for setting ignition map.
Submenu organisation:
Nr. of Points - number of ignition map points (from 4 to 12)
1) - first ignition map point
2) - second ignition map point
... ...
... ...
Exit - exit submenu
Important!
To avoid wrong processing, don't make unreasonable map course.
Every time you make any changes to ignition map, it is automatically saved to position #0. Later
you can save it to any other position number #1 or #2.
Ignition map example with six curve points:
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5.1. Set IGNITION MAP (if TPS enabled)
Three ignition curves must be programmed for different TPS positions. PDCI does not only switch
between TPS ignition curves, but also calculate timing between programmed curves for all TPS
positions above 33% (3D map interpolation). From 0% to 33% TPS is used only one ignition curve.
Move to Ignition Map with pressing + , or - and then press ENTER . You are in the submenu
for selecting ignition curve.
Submenu organisation:
Nr. of Points - number of ignition curve points (from 4 to 12)
Curve 0-33% - ignition curve from 0 to 33% TPS
Curve 66% - ignition curve for 66% TPS
Curve 100% - ignition curve for 100% TPS
Exit - exit submenu
Important!
To avoid wrong processing, don't make unreasonable curve course.
Every time you make any changes to ignition curve, it is automatically saved to position #0. Later
you can save it to any other position number #1 or #2.
Ignition map example:
5.2. Change NUMBER OF IGNITION CURVE POINTS
Move to Nr. of Points with pressing + , or - and press ENTER .
Select number of ignition points, with pressing + , or - and press ENTER .
5.3. Change PARAMETERS OF IGNITION CURVE POINT
Move to point you want to change, with pressing + , or - and press ENTER .
Change rev point with pressing + , or - (in 100 rpm steps) and then press ENTER .
Change advance angle with pressing + , or - (in 0.1 deg steps) and then press ENTER .
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6. Set ADVANCE
With this setting is possible to advance, or retard whole ignition curve. When setting is positive,
then ignition curve is advanced and when setting is negative than ignition curve is retarded. With
Advance 0.0 deg, ignition curve is unchanged.
Enter Set Ign. menu and move to Advance with pressing + , or - and press ENTER .
Set advance with pressing + , or - (in 0.1deg steps) and then press ENTER .
7. Set GEAR SHIFT LIGHT
Enter Set Ign. menu and move to Set Ign. menu and move to Gear Shift Light with pressing + , or
- and press ENTER .
Change rev point with pressing + , or - (in 100 rpm steps) and then press ENTER .
8. QUICK SHIFT
Enter Set Ign. menu and move to Quick Shift with pressing + , or - and press ENTER .
...you entered submenu for quick shift settings.
Submenu organisation:
Shift Kill Time - basic kill time
Smart Shift - activating/deactivating automatic kill time for different revs
Exit - exit submenu
8.1. SHIFT KILL TIME
Enter Set Ign. menu and move to Quich Shift menu and move to Shift Kill Time with pressing + ,
or - and press ENTER .
Change kill time with pressing + , or - (in 10 ms steps) and then press ENTER .
8.2. SMART SHIFT
Smart shift function automatically adjusts kill time for different revs. Shift kill time must be always
set, as basic kill time.
Enter Set Ign. menu and move to Quich Shift menu and move to Smart Shift with pressing + , or -
and press ENTER .
Enable, or disable function with pressing + , or - and press ENTER .
9. Set REV LIMIT
Enter Set Ign. menu and move to Rev Limit with pressing + , or - and press ENTER .
Change rev limit with pressing + , or - (in 100 rpm steps) and then press ENTER .
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10. Set STATIC ANGLE
Enter Set Ign. menu and move to Static Angle with pressing + , or - and then press ENTER .
Set static angle with pressing + , or - (in 0.1deg steps) and then press ENTER .
11. Set COMPENSATION
It is compensation of signal delay from pickup to spark plugs. You can check this delay with
stroboscope lamp. Without this compensation ignition advance angle decreasing with rising revs.
Compensation helps that advance angles in ignition map are accurate.
How to check, if compensation is correct?
First you have to set flat ignition curve. Then measure with stroboscope lamp, if mark at flywheel
moves when changing revs. If mark moves, then compensation delay must be changed.
Default value is 30 us and is correct for most applications.
Change Compensation:
Enter Set Ign. and move to Compensation with pressing + , or - and press ENTER .
Change compensation delay with pressing + , or - and press ENTER .
12. Set POWER JET 1 parameters
Enter Set Ign. menu and move to Power Jet 1 with pressing + , or - and press ENTER .
...you entered submenu for Power Jet 1.
12.1. Power Jet 1 Mode
Power jet 1 can operate in simple, or advanced mode. Simple mode, have only one 'on' and 'off'
point. Advanced mode has multiple on/off points.
12.2. Power Jet 1 Simple Mode
Power Jet 1 ON RPM - revs for activating power jet 1
Power Jet 1 OFF RPM - revs for deactivating power jet 1
Power Jet 1 ON TPS (if TPS enabled) - throttle position for activating power jet 1
Power Jet 1 OFF TPS (if TPS enabled) - throttle position for deactivating power jet 1
Exit - exit submenu
Example:
Power jet 1 ON (RPM) = 8000rpm
Power jet 1 OFF (RPM) = 10000rpm
Power jet 1 ON (TPS) = 70%TPS
power jet 1 OFF (TPS) = 90%TPS
Power jet is switched on when revs are between 8000-10000rpm and throttle position is between
70-90%, otherwise power jet is switched off.
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12.3. Power Jet 1 Advanced Mode
Power Jet Advanced mode can be used only when TPS enabled!
Power Jet Range 1:
Press ENTER to program range 1 parameters.
- TPS range ... press + , or - to select upper TPS value ... press ENTER to confirm
- move to switch point from 1, to 6 with pressing + , or -
- press ENTER to program switch point
- press + , or - to select revs ... press ENTER to confirm
- press - to switch 'off' power jet, or press + to switch 'on' power jet
- to exit Power Jet Range, move to Exit with pressing + , or - and ENTER enter to confirm
Power Jet Range 2:
Press ENTER to program range 2 parameters.
- TPS range ... press + , or - to select upper TPS value ... ENTER enter to confirm
- move to switch point from 1, to 6 with pressing + , or -
- press ENTER to program switch point
- press + , or - to select revs ... press ENTER to confirm
- press - to switch 'off' power jet, or press + to switch 'on' power jet
- to exit Power Jet Range, move to Exit with pressing + , or - and press ENTER to confirm
Power Jet Range 3
Press ENTER to program range 3 parameters.
- move to switch point from 1, to 6 with pressing + , or -
- press ENTER to program switch point
- press + , or - to select revs ... press ENTER to confirm
- press - to switch 'off' power jet, or press + to switch 'on' power jet
- to exit Power Jet Range, move to Exit with pressing + , or - and press ENTER to confirm
Example:
Power jet Range 1 ... 0-40%TPS (takes control when TPS position is between 0%, 40%)
1) 0RPM ... on (PJ 'on' when engine not running)
2) 3000RPM ... off (PJ switch 'off' when revs rise and pass 3000rpm)
(PJ switch 'on' when revs drop and pass 3000rpm)
3) 5000RPM ... off (PJ remain 'off' position)
4) 8000RPM ... off (PJ remain 'off' position)
5) 10000RPM ... off (PJ remain 'off' position)
6) 12000RPM ... on (PJ switch 'on' when revs rise and pass 12000rpm)
(PJ switch 'off' when revs drop and pass 12000rpm)
Power jet Range 2 ... 41-80%TPS (takes control when TPS position is between 41%, 80%)
1) 0RPM ... on (PJ 'on' when engine not running)
2) 3000RPM ... off (PJ switch 'off' when revs rise and pass 3000rpm)
(PJ switch 'on' when revs drop and pass 3000rpm)
3) 5000RPM ... off (PJ remain 'off' position)
4) 8000RPM ... on (PJ switch 'on' when revs rise and pass 8000rpm)
(PJ switch 'off' when revs drop and pass 8000rpm)
5) 10000RPM ... off (PJ switch 'off' when revs rise and pass 10000rpm)
(PJ switch 'on' when revs drop and pass 10000rpm)
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6) 12000RPM ... off (PJ remain 'off' position)
Power jet Range 3 ... 81-100%TPS (takes control when TPS position is between 81%, 100%)
1) 0RPM ... on (PJ 'on' when engine not running)
2) 3000RPM ... on (PJ remain 'on' position)
3) 5000RPM ... off (PJ switch 'off' when revs rise and pass 5000rpm)
(PJ switch 'on' when revs drop and pass 5000rpm)
4) 8000RPM ... on (PJ switch 'on' when revs rise and pass 8000rpm)
(PJ switch 'off' when revs drop and pass 8000rpm)
5) 10000RPM ... off (PJ switch 'off' when revs rise and pass 10000rpm)
(PJ switch 'on' when revs drop and pass 10000rpm)
6) 12000RPM ... off (PJ remain 'off' position)
13. SOLENOID OUTPUT
Enter Set Ign. menu and move to Solenoid Output with pressing + , or - and press ENTER .
...you entered submenu for setting Solenoid Output parameters.
Submenu organisation:
Output type - select output type (Power Jet 2, or Duty Solenoid)
Power Jet 2 (if selected) - set Power Jet 2 parameters
Duty Solenoid (if selected) - set Duty Solenoid parameters
Exit - exit submenu
13.1. OUTPUT TYPE
Solenoid output function can be configured as Power Jet 2, or Duty Solenoid. Duty solenoid is used
for adjusting A/F ratio on some carburettors.
Enter Solenoid Output. menu and move to Output type with pressing + , or - and press ENTER .
Change solenoid Output type with pressing + , or - and press ENTER .
13.2. POWER JET 2 (if selected in Output Type menu)
Same settings as Power Jet 1 Simple Mode...look at section 12.2.
13.3. DUTY SOLENOID (if selected in Output Type menu)
Three duty cycle curves for different throttle positions can be programmed. Each curve can be
programmed in 8 rev points.
Enter Solenoid Output menu and move to Duty Solenoid with pressing + , or - and press
ENTER.
...you entered submenu for setting Duty Solenoid parameters.
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Submenu organisation:
Curve 0-33% - duty cycle curve from 0 to 33% TPS
Curve 34-66% - duty cycle curve from 34 to 66% TPS
Curve 67-100% - duty cycle curve from 67 to 100% TPS
Exit - exit submenu
13.3.1 Set PARAMETERS FOR DUTY SOLENOID CURVE POINT
Move to point you want to change, with pressing + , or - and press ENTER .
Change rev point with pressing + , or - (in 100 rpm steps) and then press ENTER .
Change duty cycle with pressing + , or - (in 1% steps) and then press ENTER .
14. Set TPS
Enabling, or disabling Throttle Position Sensor.
Enter Set Ign. menu and move to TPS with pressing + , or - and press ENTER .
Enable, or disable TPS with pressing + , or - and press ENTER .
15. Set TPS close [0%] (if TPS enabled)
For correct operation, TPS close position must be calibrated!
Enter Set Ign. menu and move to TPS close [0%] with pressing + , or - and press ENTER .
Leave throttle at close position and confirm calibrating with pressing ENTER , or exit calibration
with pressing - . Displayed number should be lower then TPS open position.
16. Set TPS open [100%] (if TPS enabled)
For correct operation, TPS open position must be calibrated!
Enter Set Ign. menu and move to TPS open [100%] with pressing + , or - and press ENTER .
Move throttle to maximum open position and confirm calibrating with pressing ENTER , or exit
calibration with pressing - . Displayed number should be between gretar then TPS close position.
17. TCT mode
Throttle Close spark Termination mode, reduces number of sparks (spark is active every third
revolution) above 8000 rpm, when throttle is closed. TCT mode ensure better engine cooling.
Enter Set Ign. menu and move to TCT mode with pressing + , or - and press ENTER .
Enable, or disable TCT mode with pressing + , or - and press ENTER .
TCT mode is primarily for race use, for normal road use the recommended setting is 'DISABLED'.
If you get errors on the rev counter then 'DISABLE' TCT mode.
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