Yetter 5000 SERIES Manual de usuario

5000 SERIES STALK DEVASTATOR

CORN STALK ROLLER

*PATENTED*

5000-025D, 5000-026D, 5000-027D, 5000-028D, 5000-034C

John Deere Model Corn Heads (606C, 643, 693, 706C, C6R, 608C,

843, 893, 708C, C8R, 612C, 612FC Folding, 712C, 1243, 1293,

C12F, C12R, 616C, 716C, & C16R)

OWNER’S MANUAL

PART IDENTIFICATION

2565-785_Rev_H –03/2024

YETTER MANUFACTURING CO.

Founded 1930

Colchester, IL 62326

Toll free: (800)447-5777.

Fax: (309)776-3222

Website: yetterco.com

E-mail: info@yetterco.com

DEVASTATOR OPERATION CHECKLIST

Please fill this out after the Yetter Stalk Devastator has been installed.

DATE____/____/____ YETTER KIT # - 5000-____ CORN HEAD MAKE/MODEL___________________

COMBINE MAKE/MODEL__________________ FRONT TIRE SIZE______________ REAR TIRE SIZE______________

REAR AXLE POSITION______________ SNAPPING ROLLS USING______________ CHOPPING BLADES YES / NO

DECK PLATE ANGLE_____° (USE ANGLE FINDER) SNAPPING ROLL HEIGHT (OPERATING POSITION)____INCHES

HARVEST SPEED______MPH HEAD SPEAD_______ ANGLE TORSION ARM (OPERATING POSITION - USE ANGLE FINDER)____

HEAD CART INFO:

MAKE/MODEL___________________ LENGTH____________ TIRE SIZE_______________________

Table of Contents

Foreword...........................................................................................................................3

Warranty............................................................................................................................3

Safety Information.......................................................................................................4 - 6

Bolt Torque & Tools Required.........................................................................................8

Assembly Instructions............................................................................................11 - 36

5000-025D ....................................................................................9-13

5000-026D ...................................................................................14-18

5000-027D ...................................................................................19-23

5000-028D ...................................................................................24-29

5000-034C ..................................................................................3 30-34

Operation / Maintenance / Lock Up...............................................................................35

Part Identification...................................................................................................36 –45

Troubleshooting.............................................................................................................47

FOREWORD

You’ve just joined an exclusive but rapidly growing

club.

For our part, we want to welcome you to the group

and thank you for buying a Yetter product.

We hope your new Yetter products will help you

achieve both goals-increase your productivity and

increase your efficiency so that you may generate

more profit.

This operator’s manual has been designed into

four major sections: Foreword, Safety

Precautions, Installation Instructions and Parts

Breakdown.

This SAFETY ALERT SYMBOL indicates

important safety messages in the manual. When

you see this symbol, be alert to the

possibility of PERSONAL INJURY and

carefully read the message that

follows.

The word NOTE is used to convey information that

is out of context with the manual text. It contains

special information such as specifications,

techniques and reference information of a

supplementary nature.

The word IMPORTANT is used in the text when

immediate damage will occur to the machine due

to improper technique or operation.

Important will apply to the same information as

specified by note only of an immediate and urgent

nature.

It is the responsibility of the user to read the

operator’s manual and comply with the safe and

correct operating procedure and to lubricate and

maintain the product according to the maintenance

schedule in the operator’s manual.

The user is responsible for inspecting his machine

and for having parts repaired or replaced when

continued use of the product would cause damage

or excessive wear to the other parts.

It is the user’s responsibility to deliver his machine

to the Yetter dealer who sold him the product for

service or replacement of defective parts, which

are covered by the warranty policy.

If you are unable to understand or follow the

instructions provided in this publication, consult

your local Yetter dealer or contact:

YETTER MANUFACTURING CO.

309/776-4111

800/447-5777

309/776-3222 (FAX)

Website: www.yetterco.com

E-mail: [email protected]

WARRANTY

Yetter Manufacturing warrants all products manufactured and sold by it against defects in material.

This warranty being expressly limited to replacement at the factory of such parts or products as shall

appear to be defective after inspection. This warranty does not obligate the Company to bear cost of

labor in replacement of parts. It is the policy of the Company to make improvements without incurring

obligations to add them to any unit already sold. No warranty is made or authorized to be made, other

than herein set forth. This warranty is in effect for one year after purchase.

DEALER: ________________________________________

Yetter Manufacturing warrants its own products only and cannot be responsible for damages

to equipment on which mounted.

BE ALERT!

YOUR SAFETY IS INVOLVED

WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY

PRECAUTIONS. IT MEANS “ATTENTION – BE ALERT!”

It is your responsibility as an owner, operator, or supervision to know and

instruct everyone using this machine at the time of initial assignment and at

least annually thereafter, of the proper operation, precautions, and work

hazards which exist in the operation of the machine in accordance with

OSHA regulations.

Safety Is No Accident

The following safety instructions, combined with common sense, will

save your equipment from needless damage and the operator from

unnecessary exposure to personal hazard. Pay special attention to

the caution notes in the text. Review this manual at least once a year

with all operators.

1. Read and understand the operator’s manual before operating this machine.

Failure to do so is considered a misuse of the equipment.

2. Make sure equipment is secure before operating.

3. Always keep children away from equipment when operating.

4. Make sure everyone that is not directly involved with the operation is out of the

work area before beginning operation.

5. Make sure all safety devices, shields, and guards are in place and functional

before beginning operation

6. Shut off all power to adjust, service, or clean.

7. Keep hands, feet, and clothing away from moving parts. It is a good idea to

remove all jewelry before operating.

8. Inspect the machine periodically during operation for signs of excessive wear,

loose fasteners, and unusual noises.

PLEASE READ, VERY IMPORTANT

SECURE CORN HEADER AGAINST UNWANTED LOWERING BY

APPLYING THE LOCKING MECHANISM ON THE HYDRAULIC CYLINDERS!

1. Attach head to combine, lock head to combine

2. Raise the head off the ground and engage safety stop on the feeder house cylinder.

3. Apply combine parking brake, turn off combine engine, and remove the key

4. Wear personal protective equipment during installation: steel toe footwear, safety

glasses, & gloves

FOLLOW ALL INSTRUCTIONS GIVEN BY THE COMBINE

MANUFACTURER

PLEASE READ, VERY IMPORTANT

Subject to the size and weight of the corn header, one

or two additional hydraulic cylinders may be required.

The combine manufacturer generally keeps

corresponding kits readily available for dealers.

Subject to the design of the corn header and the

carrying capacity of different combines, the steering

axle may require the fitting of additional weights and

the rear tires be filled with ballast.

FOLLOW ALL INSTRUCTIONS GIVEN BY THE COMBINE

MANUFACTURER

BEFORE INSTALLATION BEGINS, PLEASE CHECK THAT ALL PARTS WERE

RECEIVED BY GOING THROUGH THE CRATE AND SORTING THE PARTS!!!

5000-025D –JD 606C, 643, 693, 706C, C6R & Wheel tracks only for 612C, 712, 1243, 1293, C12F/R, 616C, 716 &

C16F/R Part List: 1) 5000-165, 4) 5000-190, 4) 5000-191, 2) 5000-2010, 2) 5000-2011, 4) 5000-202, 2) 5000-272,

2) 5000-275A, 4) 5000-355

5000-026D –JD 608C, 708C, 843, 893, & C8R Part List: 1) 5000-165, 6) 5000-190, 6) 5000-191, 2) 5000-192,

3) 5000-2010, 3) 5000-2011, 6) 5000-202, 1) 5000-203B, 1) 5000-255, 2) 5000-272, 2) 5000-275A, 6) 5000-355

5000-027D –JD 612C, 712C, 1243, 1293, C12F & C12R Part List: 1) 5000-165, 8) 5000-190, 8) 5000-191,

2) 5000-192, 4) 5000-2010, 4) 5000-2011, 8) 5000-202, 4) 5000-272, 4) 5000-275A, 8) 5000-355

5000-028D –JD 616C, 716C, & C16R Part List: 1) 5000-165, 12) 5000-190, 12) 5000-191, 6) 5000-2010,

6) 5000-2011, 12) 5000-202, 2) 5000-203B, 2) 5000-255, 4) 5000-272, 4) 5000-275A, 12) 5000-355

5000-034C –JD 612FC, 712FC Folding Part List: 1) 5000-165, 8) 5000-190, 4) 5000-191, 4) 5000-193,

2) 5000-2010, 6) 5000-2011, 4) 5000-202, 4) 5000-263, 4) 5000-272, 4) 5000-275A, 8) 5000-355

BOLT TORQUE

Important: Over-tightening hardware can cause just as much damage as under-tightening.

Tightening hardware beyond the recommended range can reduce its shock load capacity.

All hardware on the 5000 Devastator is either Grade 5 or Grade 8, unless otherwise noted. Grade 5 cap

screws are marked with three radial lines on the head. Grade 8 cap screws are marked with six radial

lines on the head. If hardware must be replaced, be sure to replace it with hardware of equal size,

strength and thread type. Refer to the torque values chart when tightening hardware.

The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in

the manual.

Torque is the force applied to the end of the handle or cheater bar, times the length of the handle or bar.

Use a torque wrench wherever possible

The following table shows torque in ft.-lbs. for coarse thread hardware.

INSTALLATION TOOLS REQUIRED:

- Pneumatic or electric impact driver

- ¾ & 15/16 size sockets

- 10” impact driver extension

- Ratchet

- ¾, 15/16, & 1 1/8 size wrenches

- 5/16 Allen Wrench

- Torque Wrench

5000-025D ASSEMBLY INSTRUCTIONS

(606C, 643, 693, 706C, C6R or Wheel Track only on 12 & 16 row JD corn heads)

Step 1: Attach the 5000-202 mount brackets to the frame using the 5/8 x 6 bolts, mounting straps, and 5/8” lock hex nuts.

Mounting Brackets will be located under the snouts between rows 1 & 2, 2 & 3, 4 & 5, and 5 & 6. Slide the mount bracket up so

the deck plate adjustment rod is located in the cut out of the mount bracket. . If corn head is equipped with protective shield

(like pic with the arrow shows), you can either: remove each shield, cut a notch in each shield, or bend each shield upwards to

gain clearance. The shields on a 90 series head will need removed.

Note: Do not fully tighten hardware until Step 6 after all of the pivot arms & springs are installed.

6 Row

Arrows indicate 5000-202 mount bracket locations, mounts will go on front side of frame, straps on back side of frame.

12 Row Wheel Tracks

Arrows indicate 5000-202 mount bracket locations (rows 3/4 & 4/5 and 8/9 & 9/10 could also be used)

16 Row Wheel Tracks

Arrows indicate 5000-202 mount bracket locations (rows 5/6 & 6/7 and 9/10 & 10/11 could also be used)

5000-025D ASSEMBLY INSTRUCTIONS

Step 2: Attach the 5000-309 support straps using ½” x 2 carriage bolts & ½” flange lock nuts, tighten.

Step 3: Install 5000-323 lock-up pin in storage location on each mount bracket. Secure with hairpin clips.

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