Yetter 5000-005B Manual de usuario

5000 SERIES STALK DEVASTATOR

CORN STALK ROLLER

*PATENTED*

OPERATOR’S MANUAL

PART IDENTIFICATION

2565-771_REV_I –01/2024

5000-005B –5000-021C, 5000-031C, 5000-037

YETTER MANUFACTURING CO.

FOUNDED 1930

Colchester, IL 62326-0358

Toll free: 800/447-5777

309/776-3222 (Fax)

Website: www.yetterco.com

E-mail: [email protected]om

FOREWORD

You’ve just joined an exclusive but rapidly

growing club.

For our part, we want to welcome you to the

group and thank you for buying a Yetter product.

We hope your new Yetter products will help you

achieve both goals-increase your productivity and

increase your efficiency so that you may generate

more profit.

This operator’s manual has been designed into

four major sections: Foreword, Safety

Precautions, Installation Instructions and Parts

Breakdown.

This SAFETY ALERT SYMBOL

indicates important safety messages in

the manual. When you see this

symbol, be alert to the possibility of

PERSONAL INJURY and carefully

read the message that follows.

The word NOTE is used to convey information

that is out of context with the manual text. It

contains special information such as

specifications, techniques and reference

information of a supplementary nature.

The word IMPORTANT is used in the text when

immediate damage will occur to the machine due

to improper technique or operation. Important will

apply to the same information as specified by

note only of an immediate and urgent nature.

It is the responsibility of the user to read the

operator’s manual and comply with the safe and

correct operating procedure and to lubricate and

maintain the product according to the

maintenance schedule in the operator’s manual.

The user is responsible for inspecting his

machine and for having parts repaired or

replaced when continued use of the product

would cause damage or excessive wear to the

other parts.

It is the user’s responsibility to deliver his

machine to the Yetter dealer who sold him the

product for service or replacement of defective

parts, which are covered by the warranty policy.

If you are unable to understand or follow the

instructions provided in this publication, consult

your local Yetter dealer or contact:

YETTER MANUFACTURING CO.

309/776-4111

800/447-5777

309/776-3222 (FAX)

Website: www.yetterco.com

E-mail: info@yetterco.com

WARRANTY

Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This

warranty being expressly limited to replacement at the factory of such parts or products as shall appear to

be defective after inspection. This warranty does not obligate the Company to bear cost of labor in

replacement of parts. It is the policy of the Company to make improvements without incurring obligations to

add them to any unit already sold. No warranty is made or authorized to be made, other than herein set

forth. This warranty is in effect for one year after purchase.

DEALER: ________________________________________

Yetter Manufacturing warrants its own products only and cannot be responsible for damages to

equipment on which mounted.

BE ALERT!

YOUR SAFETY IS INVOLVED.

WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY

PRECAUTIONS. IT MEANS “ATTENTION---BECOME ALERT!”

It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using this

machine at the time of initial assignment and at least annually thereafter, of the proper operation,

precautions, and work hazards which exist in the operation of the machine in accordance with OSHA

regulations.

Safety Is No Accident

The following safety instructions, combined with common sense, will save your equipment from

needless damage and the operator from unnecessary exposure to personal hazard. Pay special

attention to the caution notes in the text. Review this manual at least once each year with new

and/or experienced operators. Use proper personal protection equipment during this installation.

1. Read and understand the operator’s manual before operating this machine. Failure to do

so is considered a misuse of the equipment.

2. Make sure equipment is secure before operating.

3. Always keep children away from equipment when operating.

4. Make sure everyone that is not directly involved with the operation is out of the work area

before beginning the operation.

5. Make sure all safety devices, shields, and guards are in place and are functional before

beginning the operation.

6. Shut off power to adjust, service, or clean.

7. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove all

jewelry before starting the operation.

8. Visually inspect the machine periodically during operation for signs of excessive vibration,

loose fasteners, and unusual noises.

PLEASE READ, VERY IMPORTANT

SECURE CORN HEADER AGAINST UNWANTED LOWERING BY APPLYING THE

LOCKING MECHANISM ON THE HYDRAULIC CYLINDERS!

1. Attach head to combine, lock head to combine

2. Raise the head off the ground and engage safety stop on the feeder house cylinder.

3. Turn off combine engine and remove the key

Subject to the size and weight of the corn header, one or two additional hydraulic

cylinders may be required.

The combine manufacturer generally keeps corresponding kits readily available for

dealers.

Subject to the design of the corn header and the carrying capacity of different combines, the

steering axle may require the fitting of additional weights and the rear tires be filled with ballast.

Modifications to the corn head may be needed.

Head Cart adjustments or modifications may be needed to set head on the cart properly.

FOLLOW ALL INSTRUCTIONS GIVEN BY THE COMBINE MANUFACTURER

TABLE OF CONTENTS

INTRODUCTION / WARRANTY ….………………………………….…....2

SAFETY INFORMATION…………………………………………..........3 –4

TABLE OF CONTENTS…………………………………..……...….............5

OPERATION……………………………………………………………….........6

TORQUE / TOOLS REQUIRED……………………..........………….......7

INSTALLATION / PARTS IDENTIFICATON

5000-005B (CNH 3206/3406/NH98D).………….. 8 - 9

5000-006C (CNH 3208/3408/NH98D).........…..10 - 11

5000-007D (DRAGO 630)………..…..…………..……12 - 13

5000-009C (CNH 2206/NH96C/996).......…......14 –15

5000-010C (CNH 2208/2408/NH96C/996)......16 –17

5000-013B (CNH 1063)…………………….....…......18 –19

5000-014C (CNH 1083)…………………………..…….20 –21

5000-015C (GERINGHOFF 8 ROW)....……....…..22 –23

5000-016C (GERINGHOFF 12 ROW)……………...24 –25

GERINGHOFF HYDR. CYLINDER RELOCATION............... 38

5000-017D (DRAGO 830)……………………..……….26 –27

5000-018D (DRAGO 1230)………………..…………..28 –29

5000-019C (CNH 2412/3412NH98C/996)........30 –31

5000-021C (GERNINGHOFF 6-ROW)..........…...32 –33

5000-031C (FANTINI 8 ROW)..........................34 –35

5000-037 (8 ROW FOLDING GERINGHOFF) .....36 –37

TROUBLESHOOTING............................................................39

Make sure the Bearing Support Tab is on the backside of the Roller Mount

Plate on each Roller Mount Tube when assembling.

OPERATION

CORN HEAD ANGLE SHOULD BE BETWEEN 23 –25°

FOR OPTIMUM DEVASTATATOR PERFORMANCE.

USE THE 5000-455 TO CHECK CORN HEAD ANGLE:

- Put the combine on a level surface. Lower the

Corn head to your normal working head height.

- Place the magnetic protractor on the stripper

plate to get the angle. Adjust the feeder house

as needed, fore or aft, to achieve 23 –25 degrees.

BEARING REPLACEMENT

Put the bearing housing in a vice, use a pry bar to turn the bearing in the housing parallel with the slots, remove the old

bearing, apply anti-seize lubricant to the interior of the bearing housing, insert the new bearing in the slots, & use a pry bar to

move back to position. Wobble the bearing around to help work the lubricant into the outer race of the bearing.

STORAGE

When storing the corn head for the offseason, it is OK for the 5000 Stalk Devastators to hold some weight of the corn head whether

stored on the ground or on a trailer. Removing compression springs may help extend the service life.

LOCKING UP THE 5000 SERIES STALK DEVASTATOR

BOLT TORQUE

Mounting bolts and hardware

All hardware used on the 5000 Devastator is Grade 5 unless otherwise noted. Grade 5

cap screws are marked with three radial lines on the head. If hardware must be replaced,

be sure to replace it with hardware of equal size, strength and thread type. Refer to the

torque values chart when tightening hardware.

Important: Over tightening hardware can cause as much damage as when under

tightening. Tightening hardware beyond the recommended range can reduce its shock

load capacity.

The chart below is a guide for proper torque. Use it unless a specified torque is called out

elsewhere in the manual.

Torque is the force you apply to the wrench handle or the cheater bar, times the length of the

handle or bar.

Use a torque wrench whenever possible.

The following table shows torque in ft. lbs. for coarse thread hardware.

INSTALLATION TOOLS REQUIRED:

- Pneumatic or electric impact driver

- ¾ & 15/16 size sockets

- 10” impact driver extension

- Ratchet

- ¾, 15/16, & 1 1/8 size wrenches

- 5/16 Allen Wrench

- Torque Wrench

5000-005B ASSEMBLY INSTRUCTIONS / PART ID

CASEIH 3206, 3406 NH98D 6 ROW

Step 1: Install 1) 5000-215 single mount to the frame between rows 1 & 2 and 5 & 6. Install 1) 5000-216 double mount between

rows 3 & 4. Use 4) 5/8” X 6” bolts, 2) mount straps, & 4) 5/8” lock hex nuts to fasten the mounts to the corn head frame.

Step 2: Install the 5000-309 support straps to each mount using ½” X 2” carriage bolts & ½” flange whiz lock nuts.

Install the 5000-323 lock up pin in the storage location & secure each in place with 2) 7 gauge cotter hairpin.

Step 3: Install 1) 5000-318 pivot bushing in each single mount and 2) pivot bushings in the double mount. Attach 1) 5000-259 RH

over bearing arm to the single mount between rows 1 & 2 and 1) RH over bearing arm to the side of the double mount that is

closer to row 3. Align the lower hole on each arm with the pivot bushing and insert a 5/8” X 3” bolt through & fasten with a 5/8” lock

nut. Attach 1) 5000-256 LH over bearing arm to the single mount between rows 5 & 6 & 1) LH over bearing arm to the side of the

double mount that is closer to row 4. Align the lower hole on each arm with the pivot bushing and insert a 5/8” X 3” bolt through &

fasten with a 5/8” lock nut.

Step 4: Install 1) 2570-126 ¾” X 10” eyebolt to each single mount and 2) eyebolts to the double mount. Attach each over bearing

arm to the eyebolt using 1) 2510-121 5/8” diameter shoulder bolt, 2) 2526-449 5/8” flat washers, & 1) 2520-364 ½” jam lock nut.

The 5/8” flat washers go on each side of the eyebolt & inside the arm channel. The shoulder bolt should be inserted through the

top hole on each arm. Only tighten the ½” jam lock nut until it makes slight contact with the over bearing arm.

Step 5: Install the 2550-709 compression spring over the eyebolt, place the 2975-302 spring bushing over the eyebolt & onto the

compression spring, & secure with the 2520-511 ¾” lock nut. Tighten the lock nut to be flush with the end of the eyebolt.

Step 6: Install each 3 row roller mount. For rows 1 –3, slide the 5000-261 longer roller mount into place between the plates on the

over bearing arm between rows 1 & 2. The bearing mount tab on the roller mount tube will be between the cut out opening on the

arm closest to row 3. Use 2) 5000-378 spacer bushings, 2) ½” X 3 ¾” bolts, & 2) ½” lock nuts to attach the roller mount tube.

Repeat this process to attach the 5000-254 roller mount for rows 4 –6 using the over bearing arm between rows 5 & 6 & the arm

closest to row 4. Do not tighten each roller mount into place until after the roller is installed so you can center the roller if needed.

Make sure the bearing support is on the back side of the roller mount tab.

Step 7: Attach each roller to the roller mount using 2) 5000-322 shim washers, 2) 5000-355 bearing assemblies, 6) ½” X 2 ½”

bolts, & 6) ½” lock nuts per roller.

NOTE: BEARING HOUSING SHOULD BE LUBRICATED WITH POLYUREA GREASE BEFORE USE AND THEN EVERY 100 HOURS OF OPERATION

5000-005B ASSEMBLY INSTRUCTIONS / PART ID

CASEIH 3206, 3406 NH98D 6 ROW

ITEM

PART #

DESCRIPTION

QTY

2502-325

5/8–11 X 3 CAP SCREW GRADE 5

2502-352

5/8-11 X 6 CAP SCREW GRADE 8

2502-353

½-13 X 2.5 CAP SCREW GRADE 8

2502-365

½-13 X 3.75 CAP SCREW GRADE 5

2505-345

½-13 X 2 CARRIAGE BOLT GRADE 5

2510-121

5/8 SHOULDER BOLT THREAD ½-13

2520-361

½-13 FLANGE HEX NUT GRADE 5

2520-362

½-13 LOCK HEX NUT GRADE 8

2520-364

½-13 HEX JAM NUT

2520-459

5/8-11 LOCK HEX NUT GRADE 5

2520-515

¾-10 LOCK HEX NUT GRADE 2

2520-603

5/8-11 TOP LOCK HEX NUT GRADE 8

2526-449

5/8 FLAT WASHER ¼” THICK

2550-709

½” WIRE 2.5” OD X 1.5” ID X 7.25” LONG COMPRESSION SPRING

2570-126

¾ X 10 EYE BOLT

2570-465

HAIRPIN

2975-302

SPRING BUSHING

5000-211B

ROLLER 76”

5000-215

SINGLE MOUNT BRACKET

2528-369

SLEEVE

1/MOUNT

5000-216

DOUBLE MOUNT BRACKET

2528-369

SLEEVE

2/MOUNT

5000-256

LEFT HAND ARM 19”

5000-259

RIGHT HAND ARM 19”

5000-261

ROLLER MOUNT 3 ROW LONG

5000-309

SUPPORT STRAP

5000-318

PIVOT BUSHING

5000-322

SHIM WASHER

5000-323

LOCK UP PIN

5000-331

MOUNT STRAP

5000-355

BEARING ASSEMBLY

2550-059

BEARING

5000-378

SPACER BUSHING

5000-006C ASSEMBLY INSTRUCTIONS / PART ID

CASEIH 3208, 3408 NH98D 8 ROW

Step 1: Install 1) 5000-215 single mount to the frame between rows 1 & 2, 2 & 3, 4 & 5, 5 & 6, 6 & 7, and 7 & 8. Use 4) 5/8” X 6”

bolts, 2) mount straps, & 4) 5/8” lock hex nuts to fasten the mounts to the corn head frame.

Step 2: Install the 5000-309 support straps to each mount using ½” X 2” carriage bolts & ½” flange whiz lock nuts.

Install the 5000-323 lock up pin in the storage location & secure each in place with 2) 7 gauge cotter hairpin.

Step 3: Install 1) 5000-318 pivot bushing in each single mount. Attach 1) 5000-259 RH over bearing arm to the single mount

between rows 1 & 2, 5 & 6, and 6 & 7. Align the lower hole on each arm with the pivot bushing and insert a 5/8” X 3” bolt through &

fasten with a 5/8” lock nut. Attach 1) 5000-256 LH over bearing arm to the single mount between rows 2 & 3, 4 & 5, & 7 & 8. Align

the lower hole on each arm with the pivot bushing & insert a 5/8” X 3” bolt through & fasten with a 5/8” lock nut.

Step 4: Install 1) 2570-126 ¾” X 10” eyebolt to each single mount. Attach each over bearing arm to the eyebolt using 1) 2510-121

5/8” diameter shoulder bolt, 2) 2526-449 5/8” flat washers, & 1) 2520-364 ½” jam lock nut. The 5/8” flat washers go on each side

of the eyebolt & inside the arm channel. The shoulder bolt should be inserted through the top hole on each arm. Only tighten the

½” jam lock nut until it makes slight contact with the over bearing arm.

Step 5: Install the 2550-709 compression spring over each eyebolt, place the 2975-302 spring bushing over the eyebolt & onto the

compression spring, & secure with the 2520-511 ¾” lock nut. Tighten the lock nut to be flush with the end of the eyebolt.

Step 6: Install each 3 row roller mount. For rows 1 –3, slide the roller mount into place between the plates on the over bearing

arm between rows 1 & 2 and 2 & 3. For rows 6 –8, slide the roller mount into place between the plates on the over bearing arms

between rows 6 & 7 and 7 & 8. Use 2) 5000-378 spacer bushings, 2) ½” X 3 ¾” bolts, & 2) ½” lock nuts to attach the roller mount

tube. Install the 2 row roller mount to the arms between rows 4 & 5 and 5 & 6. The bearing mount tab on the roller mount tube will

be between the cut out opening on the arm between rows 5 & 6. Do not tighten each roller mount into place until after the roller is

installed so you can center the roller if needed. Make sure the bearing support is on the back side of the roller mount tab.

Step 7: Attach each roller to the roller mount using 2) 5000-322 shim washers, 2) 5000-355 bearing assemblies, 6) ½” X 2 ½”

bolts, & 6) ½” lock nuts per roller.

NOTE: BEARING HOUSING SHOULD BE LUBRICATED WITH POLYUREA GREASE BEFORE USE AND THEN EVERY 100 HOURS OF OPERATION

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