Yakima LockNLoad 8000312 Manual de usuario

28-13-004-Rev4 1/8

TOYOTA PRADO 120/150 SERIES, LANDCRUISER 200 SERIES

2 BAR FIXED POINT HEAVY DUTY ROOF RACK SYSTEM

MAX VEHICLE ROOF LOAD RATINGS:

100 KG PRADO 120/150

150 KG LANDCRUISER 200 TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO

• 13 mm Socket Wrench

• 13 mm Spanner

• 10 mm Open Ended Spanner

• #2 Phillips Head Screwdriver

• Torque Wrench (Optional)

• Rubber Mallet (Optional)

• Tape Measure

• Scissors

• Spirit Level

TOOLS REQUIRED:

LockNLoad Mounting Kit

™

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• Clean your roof thoroughly prior to itting the LockNLoad Heavy Duty Roof Rack System.

• Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. M6 Washer x4 6. Front Left Pad (2804013) x1

2. M6 Set Screw 30 mm x4 7. Rear Left Pad (2804014) x1

3. M8 Washer x8 8. Front Right Pad (2804016) x1

4. M8 Hex Bolt 40 mm x8 9. Rear Right Pad (2804017) x1

5. Foam Adhesive x8

KIT CONTENTS

LEG AND BAR COMPONENTS SOLD SEPARATELY

28-13-004-Rev4 2/8

2804013

Remove ixed-point covers.

Remove bolts, washers

and brackets from the

vehicle’s ixed points.

Store items away in

a safe place.

NOTE - do not remove

the front covers for

the Landcruiser 200.

INSTALLATION

Place Foam

Adhesive over

plastic tubes

in the vehicle’s

ixed points,

with adhesive

side to vehicle.

PAD POSITIONING

Place Pads over vehicle’s ixed points as shown.

It is important to put the Pads in the correct position on the vehicle.

Ensure that the arrows

on underside of Pads are

facing the front of vehicle

1= 2804013 2= 2804014

3= 2804016 4= 2804017

Front of vehicle

2804013

2804014

2804016

2804017

REMOVE FIXED POINT HARDWARE

AFFIX FOAM ADHESIVE

28-13-004-Rev4 3/8

Tighten all M8 Hex Bolts to 7 Nm

using 13 mm Socket Wrench. Check

all Bolts are completely tightened

down and secure as required.

Do not over tighten.

SECURE PADS TO FIXED POINTS

Assemble 1 x M8 Washer onto

each M8 Hex Bolt 40 mm as

shown. Insert into Pads.

REMOVE END CAPS FROM BARS

From the LockNLoad Bar Kit (sold separately), remove Plastite Screw from each

Bar end using a #2 Phillips Head Screwdriver and pull out End Caps from Bars.

Keep all parts aside for later installation.

IF INSTALLING LockNLoad ROOF RACKS, CONTINUE

ON STEP 6

IF INSTALLING LockNLoad PLATFORM, NOW SWITCH

TO YOUR PLATFORM INSTRUCTIONS

28-13-004-Rev4 4/8

CHECK LEG TO LEG MEASUREMENTS

With a Tape measure check leg to leg measurements are correct as per the

table. Ensure measurements are taken from the centre of the Legs as shown.

LANDCRUISER 200

LEG TO LEG

MEASUREMENTS

Front Bar Rear Bar

1018 mm 995 mm

PRADO 150

LEG TO LEG

MEASUREMENTS

Front Bar Rear Bar

980 mm 935 mm

PRADO 120

LEG TO LEG

MEASUREMENTS

Front Bar Rear Bar

960 mm 906 mm

BAR SLOT COVERS

From the LockNLoad Bar Kit, cut Bar Slot

Covers as per the table and press into underside

channel of each Bar end as shown.

LANDCRUISER 200

BAR SLOT COVER CUT

MEASUREMENTS

Front Bar Rear Bar

230 mm x2 218 mm x2

PRADO 150

BAR SLOT COVER CUT

MEASUREMENTS

Front Bar Rear Bar

210 mm x2 189 mm x2

PRADO 120

BAR SLOT COVER CUT

MEASUREMENTS

Front Bar Rear Bar

200 mm x2 173 mm x2

NOTE - Bar Slot

Covers to be inserted

with lat side visible

REMOVE LEG COVERS

Using the keys supplied

in the LockNLoad Leg

Kit (sold separately),

remove all Leg Covers.

7INSERT LEGS

Slide the pre-assembled Leg

assemblies into the underside channel

of LockNLoad Bars.

If Leg assemblies

will not slide in,

loosen Screws to

increase gap.

28-13-004-Rev4 5/8

SECURE END CAPS TO BARS

Insert the End Caps as shown. A Rubber

Mallet can be used to assist installation.

Secure using Plastite Screw

(from LockNLoad Bar kit).

Tighten using a #2 Phillips

Head Screwdriver.

12 13

BAR FITMENT

Carefully place Bar assembly over Pads.

Take care not to damage vehicle.

Once positioned, locate the raised notches on base of

Legs into the recesses on Pads. Repeat for all Bars.

BAR SLOT COVERS (OUTSIDE LEG)

Measure the Bar channel outside of the Legs and subtract 20 mm from this

measurement. Using the remaining pieces of Slot Cover from Step 9, cut to

this length and insert into the underside channel of each Bar end as shown.

-20 mm

28-13-004-Rev4 6/8

CHECK BAR LEGS ARE SECURE

Check all Bar Legs are secure.

SECURE LEGS TO BARS

Tighten all M8 Set Screws to

9 Nm using a 13 mm Spanner.

LEVEL BARS

With vehicle on a level surface,

adjust all Bar angles to be level

using a Spirit Level.

The Bar angle can be adjusted

to reduce any wind noise. In

most cases this is achieved by

getting the Bar in-line with air

low parallel to the ground.

Air Flow

SECURE BARS TO PADS

From the LockNLoad Mounting kit,

assemble 1 x M6 Washer onto each

M6 set screw 30 mm as shown. Insert

through the centre hole on Leg into Pad.

15 Tighten all M6 set screws to 7

Nm using 10 mm Open Ended

Spanner.

Do not over tighten.

28-13-004-Rev4 7/8

FIT LEG COVERS

Using the keys and

Covers supplied in the

LockNLoad Leg Kit, it

and lock all Leg Covers.

23 BAR KEYS

Place one key on the vehicle key ring

and put the other away safely, or

store with the spare vehicle key.

Write the key number (which is stamped

on the key) in the box provided.

Replacement keys are available from

Yakima stockists, visit www.yakima.com.au

or www.yakima.co.nz to ind your

nearest store or contact us directly on

1800 143 548 (AU) or 0800 4776 722 (NZ).

20 21

Key Number:

28-13-004-Rev4 8/8

www.yakima.com.au

YAKIMA PRODUCTS, INC.

4101 Kruse Way

Lake Oswego, OR

97035-2541

USA

888 925 4621

YAKIMA AUSTRALIA PTY. LTD

17 Hinkler Court

Brendale, QLD 4500

Australia

1800 143 548

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