WIKA CPG1500 Manual de usuario

Operating instructions

Betriebsanleitung

Precision digital pressure gauge model CPG1500

Präzisions-Digitalmanometer Typ CPG1500

Precision digital pressure gauge with protective rubber cap, model CPG1500

14161966.02 06/2016 EN/DE

WIKA operating instructions precision digital pressure gauge, model CPG1500

Operating instructions model CPG1500 Page 3 - 40

Betriebsanleitung Typ CPG1500 Seite 41 - 78

Further languages can be found at www.wika.com.

WIKA®is a registered trademark in various countries.

WIKA®ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!

Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum späteren Gebrauch aufbewahren!

3WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

Contents

1. General information 5

2. Short overview 6

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Description . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Scope of delivery. . . . . . . . . . . . . . . . . . . . . 6

2.4 Product passport . . . . . . . . . . . . . . . . . . . . . 7

3. Safety 7

3.1 Explanation of symbols. . . . . . . . . . . . . . . . . . . 7

3.2 Intended use . . . . . . . . . . . . . . . . . . . . . . 7

3.3 Improper use . . . . . . . . . . . . . . . . . . . . . . 8

3.4 Personnel qualification . . . . . . . . . . . . . . . . . . . 8

3.5 Personal protective equipment . . . . . . . . . . . . . . . . 9

3.6 Labelling, safety marks. . . . . . . . . . . . . . . . . . . 10

3.7 Ex marking . . . . . . . . . . . . . . . . . . . . . . .11

3.7.1 Standards applied for certification . . . . . . . . . . . . . . 11

3.7.2 Special conditions for use . . . . . . . . . . . . . . . . .12

3.7.3 Permitted batteries . . . . . . . . . . . . . . . . . . . 13

4. Design and function 14

4.1 Front foil. . . . . . . . . . . . . . . . . . . . . . . . 14

4.2 Integrated data logger . . . . . . . . . . . . . . . . . . . 16

4.3 Voltage supply. . . . . . . . . . . . . . . . . . . . . . 16

4.4 WIKA-Wireless . . . . . . . . . . . . . . . . . . . . . 17

4.5 Connections . . . . . . . . . . . . . . . . . . . . . . 17

4.6 Protective rubber cap for case . . . . . . . . . . . . . . . . 17

5. Transport, packaging and storage 18

5.1 Transport . . . . . . . . . . . . . . . . . . . . . . . 18

5.2 Packaging and storage. . . . . . . . . . . . . . . . . . . 18

6. Commissioning, operation 19

6.1 Mechanical mounting . . . . . . . . . . . . . . . . . . . 19

6.2 Electrical mounting . . . . . . . . . . . . . . . . . . . . 20

6.3 Normal operation. . . . . . . . . . . . . . . . . . . . . 20

6.4 Menu functions . . . . . . . . . . . . . . . . . . . . . 21

6.4.1 Pressure units . . . . . . . . . . . . . . . . . . . . .25

6.4.2 Automatic power-off . . . . . . . . . . . . . . . . . . .25

6.4.3 Battery voltage display . . . . . . . . . . . . . . . . . .25

6.4.4 Current temperature display . . . . . . . . . . . . . . . . 25

6.4.5 Setting the damping . . . . . . . . . . . . . . . . . . .25

6.4.6 Configuring the sampling rate . . . . . . . . . . . . . . . 26

4WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

Declarations of conformity can be found online at www.wika.com.

Contents

6.4.7 TARE (setting tare) . . . . . . . . . . . . . . . . . . . 26

6.4.8 Function locking . . . . . . . . . . . . . . . . . . . . 26

6.5 Communication with WIKA-CAL calibration software. . . . . . . . . 26

7. Faults 27

8. Maintenance, cleaning and recalibration 28

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . 28

8.1.1 Battery replacement . . . . . . . . . . . . . . . . . . . 29

8.2 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 30

8.3 Recalibration . . . . . . . . . . . . . . . . . . . . . . 30

9. Dismounting, return and disposal 31

9.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . 31

9.2 Return . . . . . . . . . . . . . . . . . . . . . . . . 32

9.3 Disposal. . . . . . . . . . . . . . . . . . . . . . . . 32

10. Specifications 33

11. Accessories 39

Appendix: EU declaration of conformity 40

5WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

1. General information

■The CPG1500 precision digital pressure gauge described in the operating instructions

has been manufactured using state-of-the-art technology. All components are subject

to stringent quality and environmental criteria during production. Our management

systems are certified to ISO 9001 and ISO 14001.

■These operating instructions contain important information on handling the instrument.

Working safely requires that all safety instructions and work instructions are observed.

■Observe the relevant local accident prevention regulations and general safety

regulations for the instrument's range of use.

■The operating instructions are part of the product and must be kept in the immediate

vicinity of the instrument and readily accessible to skilled personnel at any time. Pass

the operating instructions onto the next operator or owner of the instrument.

■Skilled personnel must have carefully read and understood the operating instructions

prior to beginning any work.

■The general terms and conditions contained in the sales documentation shall apply.

■Subject to technical modifications.

■Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with

international standards.

■Further information:

- Internet address: www.wika.de / www.wika.com

- Relevant data sheet: CT 10.51

- Application consultant: Tel.: +49 9372 132-0

Fax: +49 9372 132-406

info@wika.de

Abbreviations, definitions

“XXX“ Menu XXX will be selected

[XXX] Press XXX button

1. General information

6WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

2. Short overview

2.1 Overview

Display

Process connection

2.2 Description

The model CPG1500 precision digital pressure gauge combines the high accuracy of

digital technology with the convenience and easy handling of an analogue master gauge.

Accurate to ±0.1 % FS, the CPG1500 can be used as a calibration instrument or in any

application requiring high-accuracy pressure measurement. Many user-configurable

functions have been implemented in the CPG1500 (e.g. logging, sampling rate, tare,

damping, automatic power-off and Min-Max measurement).

Once the precision digital pressure gauge is configured, the settings can be locked and

password-protected to prevent unauthorized changes to configuration.The password

protection is implemented via the WIKA-CAL calibration software.

2.3 Scope of delivery

■Precision digital pressure gauge model CPG1500

■Operating instructions

■3.1 calibration certicate per DIN EN 10204

■3 x 1.5 V AA alkaline batteries





7WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

2. Short overview / 3. Safety

Cross-check scope of delivery with delivery note.

Manufacturer-dependent colour shades of the metal case do not lead to any

quality impairment.

2.4 Product passport

The product passport can be retrieved on the product page (http://en-co.wika.de/

cpg1500_en_co.WIKA) or directly under (https://portal.wika.com/serial/?lang=en).

3. Safety

3.1 Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious injury

or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries or

damage to equipment or the environment, if not avoided.

DANGER!

... indicates a potentially dangerous situation in the hazardous area that can

result in serious injury or death, if not avoided.

WARNING!

... indicates a potentially dangerous situation that can result in burns, caused

by hot surfaces or liquids, if not avoided.

Information

... points out useful tips, recommendations and information for efficient and

trouble-free operation.

3.2 Intended use

This CPG1500 precision digital pressure gauge can be used as a calibration instrument

and also for any application which requires high-accuracy pressure measurement.

8WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

The instrument has been designed and built solely for the intended use described here,

and may only be used accordingly.

The technical specifications contained in these operating instructions must be observed.

Improper handling or operation of the instrument outside of its technical specifications

requires the instrument to be taken out of service immediately and inspected by an

authorised WIKA service engineer.

Handle electronic precision measuring instruments with the required care (protect from

humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do

not insert any objects into the instrument or its openings).

The manufacturer shall not be liable for claims of any type based on operation contrary to

the intended use.

3.3 Improper use

WARNING!

Injuries through improper use

Improper use of the instrument can lead to hazardous situations and injuries.

▶Refrain from unauthorised modifications to the instrument.

▶Do not use the instrument with abrasive or viscous media.

▶If the CPG1500 is used in applications with oil as a pressure medium,

make sure it will not be used with combustibles or gases directly after that

because it can lead to dangerous explosions and danger to personnel and

machinery.

Any use beyond or different to the intended use is considered as improper use.

3.4 Personnel qualification

WARNING!

Risk of injury should qualification be insufficient

Improper handling can result in considerable injury and damage to

equipment.

▶The activities described in these operating instructions may only be

carried out by skilled personnel who have the qualifications described

below.

Skilled personnel

Skilled personnel, authorised by the operator, are understood to be personnel who,

based on their technical training, knowledge of measurement and control technology and

on their experience and knowledge of country-specific regulations, current standards and

3. Safety

9WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

directives, are capable of carrying out the work described and independently recognising

potential hazards.

Special knowledge for working with instruments for hazardous areas:

The skilled personnel must have knowledge of ignition protection types, regulations and

provisions for equipment in hazardous areas.

Special operating conditions require further appropriate knowledge, e.g. of aggressive

media.

3.5 Personal protective equipment

The personal protective equipment is designed to protect the skilled personnel from

hazards that could impair their safety or health during work. When carrying out the various

tasks on and with the instrument, the skilled personnel must wear personal protective

equipment.

The use of protective equipment is dependent on the medium to be tested.

Wear safety goggles!

Protect eyes from flying particles and liquid splashes.

Wear protective gloves!

Protect hands from friction, abrasion, cuts or deep injuries and also from

contact with hot surfaces and aggressive media.

3. Safety

10 WIKA operating instructions precision digital pressure gauge CPG1500

14161966.02 06/2016 EN/DE

3.6 Labelling, safety marks

Product label

The product label is located on the rear of the CPG1500 on the cover of the battery

compartment.

1Product name

2Order code

3Accuracy

4Date of manufacture

5Safety instructions for voltage supply

6Serial number

7Information regarding batteries

8Approval-related data

9Serial number

10 Pressure measuring range

TYPES IN NON-HAZARDOUS AREA ONLY

RE-PLACE BATTERIES WITH APPROVED

S# 12345678901

Approved types: Refer to manual for CPG1500

ALKALINE BATTERIES

USE 3 x 1.5V AA (LR6)

WIKA Alexander Wiegand SE & Co. KG 63911 Klingenberg

"MUSTER"

Contains FCC ID: T7VPAN10

Contains IC: 216Q-PAN10

II 1G Ex ia IIC T4 Ga

BVS 16 ATEX E043 X

IECEx BVS 16.0033X

06/2016

S# 12345678901

0,05 % FS

0...40 bar

CPG1500-ST-A-S-BG440-GDSZ-53-W

Precision digital pressure gauge

0158

3. Safety

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