Weber mt SRV 600 i Instrucciones de funcionamiento

SRV 600i 1

SRV 600 i

Honda GX 100

Weber Maschinentechnik GmbH

Im Boden 5 - 8 , 10

D-57334 Bad Laasphe-Rückershausen / Germany

Tel.: + 49 (0) 27 54 / 398 0

Fax: + 49 (0) 27 54 / 398 101

E-Mail: [email protected]

Web: www.webermt.de

Operating and

Maintenance Manual

0214/englisch/Übersetzung der Original-Betriebsanleitung

2SRV 600i

SRV 600i 3

Table of contents

Introduction 4

Safety guidelines 5

Graphic presentation 8

Device description 9

Technical data 10

Activities prior to starting work 12

Starting 13

Tamping 14

Taking out of operation 14

Maintenance overview 15

Maintenance work 16

Operating uids and ll levels 19

Troubleshooting 19

Storage 20

Contact addresses 23

4SRV 600i

Introduction

This operating and maintenance manual is designed to facilitate familiarization with your tamper, and

enable you to maintain the tamper and use it in accordance with the proper application possibilities.

When complying with the instructions in the operating and maintenance manual you help avoid

hazards, reduce repair and downtime costs, and increase the reliability and service life of

your tamper.

This operating and maintenance manual must always be available at the implementation site

of the tamper.

If necessary you can obtain additional information from your authorized WEBER dealer,

or you can obtain information from one of the contact addresses on the last page.

The valid conformity declaration is enclosed with every machine delivery.

You can obtain information on the assembled Honda petrol engine and nd a spare-part list

for it at www.honda-engines-eu.com

SRV 600i 5

Safety guidelines

General

All safety instructions must be read and complied with, non-compliance results in

– Danger to life and limb of the user

– Impairments to the machine or other property.

In addition to the operating manual, the accident-prevention regulations in the country

where the appliance is used must be complied with.

Intended use

The tamper should only be used in technically faultless condition, as intended, in a safety-conscious

and hazard-conscious manner, in compliance with the instructions in the operating manual.

Malfunctions that impair safety must be eliminated without delay.

The SRV 600i tamper is designed exclusively for compacting

– Sand

– Gravel

– Crushed rock

– Semi-cohesive mixed material.

Any other use of the tamper is considered to be improper use for which the owner shall

be exclusively responsible. All liability is rejected if damage occurs due to non-compliance

with this provision. This risk is borne solely by the user.

Easily foreseeable misuse

Any use for which the machine is not intended.

Operation

Tampers should only be operated by suitable personnel of at least 18 years of age. Operators

must be instructed in how to guide the tamper by the owner or by owner’s assigned personnel.

The machine operator must comply with trafc regulations. If instructions that affect safety

are given by third persons, then the operator must be authorized to reject these instructions.

Unauthorized persons are forbidden from being in the area of the tamper during the compacting

process.

Protective equipment

This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also

face additional dangers when using the machine. Precautionary action must, therefore, be taken.

Protective equipment includes:

Hearing protection

Hard hat

Safety shoes

Protective gloves

6SRV 600i

Maintenance and repair work

Only use original Weber spare parts to ensure reliable and safe operation for maintenance or

repair work.

For repair, maintenance, or inspection work the engine of the tamper must be safeguarded against

unintentional starting.

All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor

must be depressurized before performing maintenance or repair tasks.

For maintenance and repair tasks the tamper must be placed on a level and stable substrate and

must be secured from rolling off or tipping over.

Heavy components and subassemblies must be secured on hoisting machines with adequate

bearing capacity when they are replaced. Ensure that no hazard exists related to the raised

components or subassemblies.

Do not position yourself or work under suspended loads.

Operation under difcult conditions

Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that

is extremely hazardous, which if inhaled even briey can cause unconsciousness and death.

Never operate the engine in enclosed areas or in areas that are poorly ventilated (tunnels, caves,

etc.). Exercise particular caution when operating the engine in the vicinity of people and livestock.

Adjusting tasks, maintenance tasks, and inspection tasks must be executed on schedule as specied

in this operating and maintenance manual. These activities should only be executed by instructed

personnel.

Operation

Prior to starting work the owner of the tamper must be familiar with the work environment.

The work environment includes obstacles in the work and trafc area, the bearing capacity of

the ground, as well as the necessary safeguarding of the construction site in the area adjacent

to public trafc; and it includes compliance with trafc regulations.

The tamper should only be operated when the protective xtures are mounted.

The protective xtures must all be in functional condition.

At least once per shift the tamper must be checked for apparent defects. If there are apparent

defects then operation of the tamper must be stopped immediately and the responsible person

must be informed. Prior to restarting, tamper malfunctions that have occurred must be corrected.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact

with the skin, clean affected skin with suitable cleaning agent without delay.

SRV 600i 7

Inspection

Tampers must be inspected in accordance with appropriate implementation conditions and operating

conditions, as needed; however an inspection to ensure operationally safe status must be performed

by an expert at least once a year. The results of the inspection must be recorded in writing and

must be stored at least until the next inspection.

Cleaning work

Prior to cleaning the tamper with a high-pressure cleaner, protect all accessible energized switches,

cable connections, etc. against water penetration by masking them off.

Cleaning tasks should only be executed in areas that are suitable and have been approved for

this purpose (oil separator amongst others).

Disposal

All operating uids and auxiliary materials must be disposed of in an environmentally-compatible

manner in accordance with country-specic regulations.

Warning against irritants or materials hazardous to health

Warning against a hazardous place

Warning against a suspended load

Wear ear protection

General regulation

Important information for operating and maintenance personnel is marked by pictograms.

Environmental protection

Hard hat

Safety shoes

Protective gloves

8SRV 600i

Graphic presentation

1 Fuel tank 5 Tamping system

2 Gas lever 6 Tamping foot

3 Manual guidance rod 7 Air lter

4 Engine 8 Hearing protection (sticker)

Total overview SRV 600 i

SRV 600i 9

Device description

The series SRV 600 i tamper is used for road-building, canal construction, pipe laying and

landscaping compaction tasks.

Drive

The tamper is powered by an air-cooled Honda gasoline engine.

Force is transmitted via the centrifugal clutch directly to the tamping system. The compaction work

is performed by the tamping foot.

Operation

Start the Honda gasoline engine with the attached reversing starter.

After starting, the stamping system starts to vibrate via the centrifugal clutch which is attached to the

engine. Use the gas lever to vary the engine speed between idle speed and full-throttle speed.

10 SRV 600i

Technical data

SRV 600 i

Weight

Operating weight CECE (in kg) 63

Dimensions

Overall length (in mm) 720

Overall width (in mm) 365

Height (in mm) 1040

Tamping foot width (in mm) 280

Impact rate (/min) 700

Stroke (in mm) 65

Drive

Engine manufacturer Honda

Type GX 100

Performance at operating speed in accordance

with ISO 3046-1 (kW) 1.8

Combustion process 4-stroke gasoline

Operating speed (m/min) 4100

Fuel Unleaded gasoline

SRV 600 i

Noise emissions in accordance with 2000/14/EC

Sound pressure level LPA

ascertained in accordance with EN 500, in dB (A) 98

Sound power level LWA

ascertained in accordance with EN ISO 3744 and

EN 500, in dB (A) 108

Vibration values

Root-mean-square acceleration value

for hand-arm vibration

ascertained in accordance with EN 500 in m/s² '8,1

In accordance with directive 2006/42/

EC, complying with the vibration values is

the owner's responsibility.

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