Weber mt SRV 590 Instrucciones de funcionamiento

SRV 590 1

from Serial-No. 4105648

0614/englisch/Übersetzung der Original-Betriebsanleitung

SRV 590

Honda GXR 120

Weber Maschinentechnik GmbH

Im Boden 5 - 8 , 10

D-57334 Bad Laasphe-Rückershausen / Germany

Tel.: + 49 (0) 27 54 / 398 0

Fax: + 49 (0) 27 54 / 398 101

E-Mail: [email protected]

Web: www.webermt.de

Operating and

Maintenance Manual

2SRV 590

SRV 590 3

Table of contents

Introduction 4

Safety guidelines 5

Graphic presentation 8

Device description 9

Technical data 10

Activities prior to starting work 12

Starting 13

Tamping 14

Taking out of operation 14

Maintenance overview 15

Maintenance work 16

Operating uids and ll levels 20

Troubleshooting 20

Storage 21

Contact addresses 23

4SRV 590

Introduction

This operating and maintenance manual is designed to facilitate familiarization with your tamper, and

enable you to maintain the tamper and use it in accordance with the proper application possibilities.

When complying with the instructions in the operating and maintenance manual you help avoid hazards,

reduce repair and downtime costs, and increase the reliability and service life of your tamper.

This operating and maintenance manual must always be available at the implementation site of the

tamper.

If necessary you can obtain additional information from your authorized WEBER dealer, or you can

obtain information from one of the contact addresses on the last page.

The valid conformity declaration is enclosed with every machine delivery.

You can obtain information on the assembled Honda petrol engine and nd a spare-part list for it at

www.honda-engines-eu.com

SRV 590 5

Safety guidelines

General

All safety instructions must be read and complied with, non-compliance results in

– Danger to life and limb of the user

– Impairments to the machine or other property.

In addition to the operating manual, the accident-prevention regulations in the country where the

appliance is used must be complied with.

Intended use

The tamper should only be used in technically faultless condition, as intended, in a safety-conscious and

hazard-conscious manner, in compliance with the instructions in the operating manual. Malfunctions that

impair safety must be eliminated without delay.

The SRV 590 tamper is designed exclusively for compacting

– sand

– gravel

– crushed rock

– semi-cohesive mixed material.

Any other use of the tamper is considered to be improper use for which the owner shall be exclusively

responsible. All liability is rejected if damage occurs due to non-compliance with this provision.

This risk is borne solely by the user.

Easily foreseeable misuse

Any use for which the machine is not intended.

Operation

Tampers should only be operated by suitable personnel of at least 18 years of age. Operators must

be instructed in how to guide the tamper by the owner or by owner’s assigned personnel.

The machine operator must comply with trafc regulations. If instructions that affect safety are given

by third persons, then the operator must be authorized to reject these instructions.

Unauthorized persons are forbidden from being in the area of the tamper during the compacting

process.

Protective equipment

This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also

face additional dangers when using the machine. Precautionary action must, therefore, be taken.

Protective equipment includes:

Hearing protection

Hard hat

Safety shoes

Protective gloves

6SRV 590

Maintenance and repair work

Only use original Weber spare parts to ensure reliable and safe operation for maintenance or

repair work.

Adjusting tasks, maintenance tasks, and inspection tasks must be executed on schedule as specied

in this operating and maintenance manual. These activities should only be executed by instructed

personnel.

For repair, maintenance, or inspection work the engine of the tamper must be safeguarded against

unintentional starting.

All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor

must be depressurized before performing maintenance or repair tasks.

For maintenance and repair tasks the tamper must be placed on a level and stable substrate and

must be secured from rolling off or tipping over.

Heavy components and subassemblies must be secured on hoisting machines with adequate bearing

capacity when they are replaced. Ensure that no hazard exists related to the raised components or

subassemblies.

Do not position yourself or work under suspended loads.

Operation under difcult conditions

Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that is

extremely hazardous, which if inhaled even briey can cause unconsciousness and death.

Never operate the engine in enclosed areas or in areas that are poorly ventilated (tunnels, caves,

etc.) Exercise particular caution when operating the engine in the vicinity of people and livestock.

Operation

Prior to starting work the owner of the tamper must be familiar with the work environment. The work

environment includes obstacles in the work and trafc area, the bearing capacity of the ground,

as well as the necessary safeguarding of the construction site in the area adjacent to public trafc;

and it includes compliance with trafc regulations.

The tamper should only be operated when the protective xtures are mounted. The protective xtures

must all be in functional condition.

At least once per shift the tamper must be checked for apparent defects. If there are apparent defects

then operation of the tamper must be stopped immediately and the responsible person must be

informed. Prior to restarting, tamper malfunctions that have occurred must be corrected.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact

with the skin, clean affected skin with suitable cleaning agent without delay.

SRV 590 7

Inspection

Tampers must be inspected in accordance with appropriate implementation conditions and operating

conditions, as needed; however an inspection to ensure operationally safe status must be performed

by an expert at least once a year. The results of the inspection must be recorded in writing and must

be stored at least until the next inspection.

Cleaning work

Prior to cleaning the tamper with a high-pressure cleaner, protect all accessible energized switches,

cable connections, etc. against water penetration by masking them off.

Cleaning tasks should only be executed in areas that are suitable and have been approved for this

purpose (oil separator amongst others).

Disposal

All operating uids and auxiliary materials must be disposed of in an environmentally-compatible

manner in accordance with country-specic regulations.

Important information for operating and maintenance personnel is marked by pictograms.

Warning against irritants or materials hazardous to health

Warning against a hazardous place

Warning against a suspended load

Wear ear protection

General regulation

Environmental protection

Hard hat

Safety shoes

Protective gloves

8SRV 590

Graphic presentation

1 Fuel tank 6 Tamping system

2 Gas lever 7 Tamping foot

3 Manual guidance rod 8 Main lter

4 Engine 9 Secondary air lter

5 Transport roller 10 Handle

11 Hearing protection (sticker)

Total overview SRV 590

SRV 590 9

Device description

The series SRV 590 tamper is used for road-building, canal construction, pipe laying and landscaping

compaction tasks.

Drive

The tamper is powered by an air-cooled Honda gasoline engine.

Force is transmitted via the centrifugal clutch directly to the tamping system. The compaction work

is performed by the tamping foot.

The engine is protected by a double lter system consisting of an oversized main air lter and an

additional air lter.

Operation

Start the Honda gasoline engine with the attached reversing starter.

After starting, the stamping system starts to vibrate via the centrifugal clutch which is attached to

the engine. Use the gas lever to vary the engine speed between idle speed and full-throttle speed.

For easier transport the tamper can be pushed onto or into a means of transport.

10 SRV 590

Technical data

SRV 590

Noise emissions in accordance with 2000/14/EC

Sound pressure level LPA ascertained in accordance

with EN 500, in dB (A) 98

Sound power level LPA ascertained in accordance with

EN ISO 3744 and EN 500, in dB (A) 108

Vibration values

Root-mean-square acceleration value for hand-arm

vibration ascertained in accordance with EN 500 in m/

s² 6,9

In accordance with directive 2006/42/EC,

complying with the vibration values is

the owner‘s responsibility.

SRV 590

Weight

Operating weight CECE in kg 62

Dimensions

Overall length in (in mm) 740

Overall width in (in mm) 350

Height (in mm) 1035

Tamping foot width (in mm) 280

Impact rate (/min) 700

Stroke (in mm) 61,6

Drive

Engine manufacturer Honda

Type GXR 120

Performance at operating speed in accordance with

ISO 3046-1 (kW) 2,6

Combustion process 4-stroke gasoline

Operating speed (1/min) 4100

Fuel Gasoline

unleaded

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