Webasto Thermo Top E Manual de usuario

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialised tools and equipment are

required to install and repair Webasto heating and cooling systems.

Only original Webasto parts must be used. For this, also see the catalog of air and water heat-

er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required tech-

nical skills, or if you do not have access to the required technical documentation, tools

and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to installa-

tion by untrained staff.

Water Heater

Installation instructions

Ident. No.: 1303571D_EN Fee Euro 10.00 © Webasto AG

Citroen C4

Gasoline and Diesel

from Model Year 2004

Left-hand drive vehicle

Feel the drive

Thermo Top E Parking Heater

00 0003

Thermo Top C Parking Heater

00 0002

Thermo Top P Parking Heater

00 0104

Citroen C4

1303571D_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Citroen C4 L e2 * 2001/116 * 0360 *...

Engine type Engine model Output in kW Displacement in cm³

KFU Gasoline 65 1360

NFU Gasoline 80 1587

5FW Gasoline 88 1598

RFN Gasoline 100 1997

9HX Diesel 66 1560

9HZDiesel 80 1560

9HY Diesel 80 1560

RHR Diesel 100 1997

Heater/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater installation location 5

Preparing electrical system 6

Electrical system 7

Fan controller for manual air conditioning 8

Automatic air-conditioning fan controller 9

Digital timer, summer/winter switch option 11

Remote option (Telestart) 11

Remote option Thermo Call 12

Preparing heater 13

Preparing installation location 14

Installing bracket 15

Installing heater 16

Coolant circuit 17

Fuel 24

Combustion air 29

Exhaust gas 30

Final Work 32

Gasoline fuel standpipe 33

Diesel fuel standpipe 34

Operating Instructions for End Customer 35

https://webasto-russia.ru

Citroen C4

1303571D_EN 3

Heater/Installation Kit

Heater recommended for the respective vehicle class:

The selection of the heater is based on the passenger compartment size of the vehicle and the level of

comfort required by the customer!

Foreword

These installation instructions apply to the vehicles Citroen C4 Gasoline and Diesel - for validity, see

page 2 - from model year 2004 and later, assuming technical modifications to the vehicle do not affect

installation, any liability claims excluded. Depending on the vehicle version and equipment, modifica-

tions may be necessary during installation with respect to these installation instructions.

However, the stipulations in these "installation instructions" and "operating and maintenance instruc-

tions" for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless spec-

ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses

using cable ties.

Sharp edges must be provided with rub protection (cut-open fuel hose)!

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Retail accessories Thermo Top E / C / P See price list

1 Heater control See price list

1 Installation kit for Citroen C4 Gasoline and Diesel

Manual air conditioning 1303584B

1 Installation kit for Citroen C4 Gasoline and Diesel

Automatic air-conditioning 1303568C

Vehicle Heater

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Citroen C4

1303571D_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

ReferencetogeneralinstallationinstructionsofWebas-

tocomponentsortothemanufacturer'svehicle-specific

documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Software

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Citroen C4

1303571D_EN 5

Preliminary Work

WARNING!

- Open the fuel tank cap and vent the fuel tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery and the battery carrier.

- Remove the engine cover (depending on the vehicle equipment, if installed)

- Remove the air cleaner box with the intake hose and resonator (depending on the vehicle equip-

ment, if installed)

- Detach the wheel well trim on the right and left.

- Remove the bumper.

- Remove the underride protection

- Open the right-hand fuel sender service lid.

- Remove the lower instrument panel trim on the driver's side.

- Remove radio

- Remove the A/C control panel (only with automatic air-conditioning).

Remove page 35 "Operating Instructions for End Customer" and add to the vehicle operating instruc-

tions.

Heater installation location

1Heater

Installa-

tion loca-

tion

Citroen C4

1303571D_EN 6

Preparing electrical system

Automatic air-conditioning

Pull 2000 mm long green/white (gn/ws)

wire into the attached insulation hose. Preparing

K3 relay

Connect wires to IPCU.

IPCU view on contact side!

Preassem-

bling IPCU

85 30

87a87

gn/ws

86 85

IPCU

86 85

Citroen C4

1303571D_EN 7

Electrical system

Positive wire

1Red (rt) wire

2Original vehicle positive support point

Wiring harness pass through

Route wiring harnesses (digital timer, fan control

and red (rt) wire in the insulation hose of the au-

tomatic A/C) just behind the rubber plug 1in the

direction of the upper vehicle centre!

Wiring har-

ness in-

stallation

diagram

Fuse holder, K3 relay

1Retaining plate for fuse holder

3K3 relay

5.5x13 self-tapping screw; plastic nut [2x each]

4F1-3 fuses mounted

Ground wire

1Brown (br) wire

2Original vehicle ground support point

Do not installthe metering pump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the under-

body

21 2

Citroen C4

1303571D_EN 8

Fan controller for manual air conditioning

Wiring dia-

gram

Webasto components Vehicle components Colours and symbols

Legends

HG TT-C/E/P heater GM Fan motor rt red

X1 6-pin heater connector GR Fan relay sw black

F3 Fuse GS Fan switch 8025

K3 Fan relay St 01 10-pin connector

IC 26 6-pin connector

F11 Fuse

XCutting point

Wiring colours may vary.

Connection to 6-pin connector 5from IC 26.

Produce connections as shown in wiring dia-

gram.

1Red (rt) wire from K3/87a

2Black (sw) wire from K3/30

3Red (rt) wire of fan switch

4Red(rt) wire for 6-pinconnectorIC 26 Pin 3

Connect-

ing fan-mo-

tor

Webasto

Citroen

85 30

87a87

X1 4GR F11

IC26

St 01

1GM

Citroen C4

1303571D_EN 9

Automatic air-conditioning fan controller

Wiring dia-

gram

Webasto components Vehicle components Colours and symbols

Legends

HG TT-C/EP heater GM Fan motor 8050 rt red

X1 6-pin heater connector GR Fan controller 8045 ws white

F3 Fuse St 02 4-pin connector GR sw black

K3 Fan relay St 03 2-pin connector GM br brown

IPCU Pulse width modulator GRs Fan relay gn green

KB 8080 A/C control panel ge yellow

St 04 6-pin connector, green

St 05 6-pin connector brown

IC 26 6-pin connector

IPCU adjustment values: BSI Central switching unit

Duty cycle: 100% 10 V NR BSI connector *15 mm terminal from

BSI delayed power-off

Frequency: 14 kHz GM Fan motor 8050

Voltage: 1.7 V GR Fan controller 8045 XCutting point

Function: High-side St 02 4-pin connector GR Wiring colours may vary.

Webasto

Citroen

85 30

87a87

X1 4

GRs

F11

IC26

F14

2 6 10V NR

BSI

MF5

St 03 2 1

GRr

St 02 2 3 4 1

St 05

1 41

St 04

86 85

IPCU

br/ge

gn/ge

gn/

gn/ws

Citroen C4

1303571D_EN 10

Connection to 6-pin connector 5from IC 26.

Produce connections as shown in wiring dia-

gram.

1Red (rt) wire from K3/87a

2Black (sw) wire from K3/30

3Red (rt) wire of fan switch

4Red(rt) wire for 6-pinconnectorIC 26 Pin 3

Connect-

ing fan-mo-

tor

Before installing, connect green/white

(gn/ws) wire from K3/86 to base of IPCU

terminal 86.

13.5x9.5 self-tapping screw; washer

2Base of IPCU Installing

base from

IPCU

Connection to green 6-pin connector 3and

brown 6-pin connector 6of A/C control panel.

Secure IPCU base with adhesive tape!

1IPCU mounted

2Black (sw) wire of IPCU/A to white (ws)

wire of motor controller Pin 2

4Red (rt) wire of IPCU/E to white (ws)

wire of 6-pin connector Pin 1

5Slide Brown (br) wire of IPCU/85 onto

green/yellow (gr/ge) wire of brown 6-pin

connector Pin 4

Connect-

ing A/C

control

panel

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