Webasto Thermo Top E Manual de usuario

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialised tools and equipment are

required to install and repair Webasto heating and cooling systems.

Only original Webasto parts must be used. For this, also see the catalog of air and water heat-

er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required tech-

nical skills, or if you do not have access to the required technical documentation, tools

and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to installa-

tion by untrained staff.

Water Heater

Installation instructions

Ident. No.: 1315485A_EN Fee Euro 10.00 © Webasto AG

Subaru Legacy / Outback

2.0 and 2.5 Gasoline

from Model Year 2010

Left-hand drive vehicle

Automatic air-conditioning

Gear box / Lineartronic

Feel the drive

Thermo Top E Parking Heater

00 0003

Thermo Top C Parking Heater

00 0002

Subaru Legacy / Outback

1315485A_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

Optional:

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Subaru Legacy / Outback BM /BR e1 * 2007 / 46 * 0079 * ...

Subaru Legacy / Outback BM /BRS e13 * 2007 / 46 * 1074 * ...

Engine type Engine model Output in kW Displacement in cm³

EJ20 Gasoline 110 1994

EJ25 Gasoline 123 2457

Validity 2

Heater/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater installation location 5

Preparing electrical system 6

Electrical system 7

Fan controller 8

Digital timer and summer/winter switch option 11

Remote option (Telestart) 11

Preparing installation location 12

Preparing bracket 13

Preparing heater 14

Installing heater 15

Fuel 16

Coolant circuit 19

Combustion air 22

Exhaust gas 23

Final Work 26

Template for Fuel Standpipe 27

Template for Fuel sender 27

Operating Instructions for End Customer 28

Subaru Legacy / Outback

1315485A_EN 3

Heater/Installation Kit

Heater recommended for the relevant vehicle class:

The selection of the heater is based on the passenger compartment size of the vehicle and the level of

comfort required by the customer!

Foreword

These installation instructions apply to the vehicles Subaru Legacy / Outback 2.0 and 2.5 Gasoline -

for validity, see page 2 - from model year 2010 and later, assuming technical modifications to the ve-

hicle do not affect installation, any liability claims excluded. Depending on the vehicle version and

equipment, modifications may be necessary during installation with respect to these installation in-

structions.

However, the stipulations in these "installation instructions" and "operating and maintenance instruc-

tions" for the Thermo Top C/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless spec-

ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses

using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Retail accessories Thermo Top E / C See price list

1 Installation Kit for Subaru Legacy / Outback 2.0 and 2.5

Gasoline MY 2010 1315484A

1 Heater control See price list

Vehicle Heater

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Subaru Legacy / Outback

1315485A_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

ReferencetogeneralinstallationinstructionsofWebas-

tocomponentsortothemanufacturer'svehicle-specific

documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Software

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Subaru Legacy / Outback

1315485A_EN 5

Preliminary Work

WARNING!

- Open fuel tank cap, ventilate tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system!

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Remove the air filter together with the intake hose.

- Remove the engine cover

- Remove underride trim at the left in front of the tank

- Open the tank-fitting service lid on the right and left.

- Remove fuel-tank sending unit in accordance with manufacturer's instructions.

- Remove the instrument panel trim on the driver's side.

- Remove the instrument panel trim in the footwell on the front passenger side

- Remove the lateral trim of the instrument panel on the front passenger side (for Telestart only)

Remove page 28 "Operating Instructions for End Customer" and add to the vehicle operating instruc-

tions.

Heater installation location

1Heater

Installa-

tion loca-

tion

Subaru Legacy / Outback

1315485A_EN 6

Preparing electrical system

Replace 25 A fuse F3 with 10A fuse.

1Angle bracket

2M5x16 bolt, large diameter washer [2x] re-

taining plate for fuse holder, flanged nut

3F1-3 fuses mounted

4K3 relay

Pre-install-

ing fuse

holder

Subaru Legacy / Outback

1315485A_EN 7

Electrical system

Positive and ground connection

1Positive wire on positive battery terminal

2Ground wire on ground support point

Wiring harness pass through of lineartronic

1Protective rubber plug

Wiring har-

ness in-

stallation

routing

Fuse holder, K3 relay

1M6x20bolt,springlockwasher,largediameter

washer in existing threaded hole

2Angle bracket

Wiring harness pass through of gear box

Detach original vehicle wiring harness 2and put

it away.

1Protective rubber plug

Do not install the metering pump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the under-

body

Subaru Legacy / Outback

1315485A_EN 8

Fan controller

Wiring dia-

gram

Webasto components Vehicle components Colours and symbols

Legends

HG Heater TT-C/E F31 Fuse, 7.5 A rt red

X1 6-pin heater connector F22 Fuse, 15A ws white

F3 Replace 25 A fuse with

10A fuse F12 Fuse, 15A sw black

F4 Fan fuse br brown

K3 Fan relay F5 Fan fuse gn green

D1 Diode group ZE Central electrical box bl blue

A8 Connector A (i5) PIN 8 ZE ge yellow

A1 Connector A (i5) PIN 1 ZE vi violet

A3 Connector A (i5) PIN 3 ZE or orange

GRs Fan relay

GRr Fan controller

i183 5-pin connector, GRr

GM Fan motor Insulate wire ends and

tie back

A/C-V A/C booster

i80 26-pin connector A/C-V XCutting point

i181 24-pin connector A/C-V Wiring colours may vary.

Webasto

Subaru

X1 4

gn/rt

0,5²

gn/or

0,5²

4²

sw/rt

sw bl

sw/

sw bl

ge/rt

0,5²

ge/rt

0,5²

A/C-V

1GRs

0,75²

gn/rt

0,5²

vi/ge

sw/

bl/ge

gn/ws

GRr

i183

4135

4²

i80 2 3

F22F31

FB 38 MB 4

FB 24

F12

FB 31

i181

85 30

87a87

Subaru Legacy / Outback

1315485A_EN 9

Connection on 20-pin connector A (i5) 1of

central electrical box.

Produce connections as shown in wiring dia-

gram.

2Green/orange (gn/or) wire of

connector A(i5), Pin 3

3Black (sw) wire of diode group D1

4Red (rt) wire from K3/87a

5Black (sw) wire from K3/30

6Green/orange (gn/or) wire of fan relay

Pin 2

Connec-

tion to cen-

tral

electrical

box

Connector A (i5) contact side

1Green/orange (gn/or) wire of Pin 3

Connector

A (i5)

Connection on 26-pin connector A (i80) 2

from A/C booster. Watch direction of flow of

diode group D1 6.

Produce connections as shown in wiring dia-

gram.

1Green/orange (gn/or) wire of

connector A(i80), Pin 2

3Green/red (gn/rt) wire of connector A(i80),

Pin 3

4Blue (bl) wire of diode group D1

5Black (sw) wire of diode group D1

Connect-

ing to A/C

booster

Produce connections as shown in wiring dia-

gram.

1Green/red (gn/rt) wire of fuse F12.

2Black (sw) wire of diode group D1

3White/black (ws/sw) wire of diode

group D1

4Additional black (sw) wire from K3/30

5Blue (bl) wire of diode group D1

6Yellow/red (ge/rt) wire of fuse F31.

Connect-

ing to A/C

booster

3 41 2 5 6 97 8

12 1310 11 16 1714 15 2018 19

Subaru Legacy / Outback

1315485A_EN 10

Connector A (i80) contact side

1Green/red (gn/rt) wire of Pin 2

2Yellow/red (ge/rt) wire of Pin 3

Connector

A (i80)

20 2118 19 22 23 2624 25

9107 8 13 1411 12 1715 16

3 41 2 5 6

1 2

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