WAGER RHW Series Manual de usuario
WIRELESS SMOKE OPACITY METER
570 MONTROAL RD, RURAL HALL, NC 27045
(336) 969-6909 • 1-800-562-7024 (US) • WWW.WAGERUSA.COM
FULL FLOW HEAD
TABLE OF CONTENT
WARRANTY……………………………………………………………………….…… 1
GENERAL…………………………………………………………………………...……2
SYSTEM PARTS LIST……………………………………………………………...……3
COMPONENT DESCRIPTION………………………………………………………..…4
INITIAL SET UP……………………………………………………………………….…8
SET UP FOR TESTING………………………………………………………………..…9
SNAP ACCELERATION TEST………………………………………………………...10
SNAP ACCELERATION TEST STEPS………………………………………………..11
FILTER VERIFICATION TEST……………………………………………………..…12
SAVE TEST SEARCHES……………………………………………………………….15
TECHNICAL SPECIFICATIONS………………………………………………………16
MAINTENANCE AND TROUBLE SHOOTING………………………………………17
WARRANTY
Seller expressly warrants to Buyer (a) that the equipment will comply with the description set
forth herein; (b) that the components and parts fabricated by Seller will be free from
detrimental defects in workmanship and materials.
If it appears within one year from date of shipment by Seller that the equipment does not meet
these express warranties and Buyer gives Seller prompt and reasonable notice, Seller shall, at
its option, either repair or replace at its expense, F.O.B. Seller’s works, but not dismantle or
reinstall, the defective parts provided, upon request such parts are shipped freight prepaid to
Seller’s works.
These warranties shall not apply if equipment is subjected to other than normal and proper
storage, handling, installation, operation and maintenance or to unauthorized repairs or
alterations. Equipment, components and accessories made by other manufacturers are
warranted only to the extent of the original manufacturer’s warranties to Seller. The foregoing
warranty obligation of the seller shall constitute the sole and exclusive remedy of the buyer
and the sole liability of the seller, except as set forth herein and except as to the title it is
expressly agreed (a) that there is no warranty of merchantability of any other warranty,
express, implied or statutory, nor any affirmation of fact or promises by Seller with respect to
the equipment or parts or otherwise which extend beyond the specifications mutually agreed
upon in writing by Seller and Buyer, and (b) that the Buyer acknowledges that it is purchasing
the equipment solely on the basis of the commitments of Seller expressly set forth herein, in
no event shall Seller be liable for special, indirect, or consequential damages including,
without limitation, anticipated profits.
1
GENERAL
The Wager Model RHW Series 2 Full Flow Smoke Meter is in full compliance with the
requirements of the SAE J1667 test criteria—the current U.S. standard.
The system’s simple design, portability, and ease of use provide the user an effortless method
to measure diesel exhaust opacity readings with an accuracy of + or – 1 percent. With all
system components being wireless, this eliminates the need for cables and harnesses. The
wireless nature of the system reduces the effort of the operator greatly and also enables the
operator to perform testing and printing without the need to attach and detach devices. RHW
Series 2 provides readings which ensure compliance with local diesel emissions standards,
promotes combustion fuel efficiency, and also indicates if a engine requires maintenance.
The guidelines and rules of the SAE J1667 can be acquired from:
•SAE International
•400 Commonwealth Drive
•Warrendale, PA 15096 Telephone (724)776-4970
or electronically downloaded at:
•www.sae.org
The RHW Series 2 Full Flow enables the operator to enter test information (VIN, customer
address, etc) into the system, reads ambient weather conditions (relative humidity, barometric
pressure, air temperature), performs 3 preliminary and 3 final snap tests using full flow
technology, and outputs all this data for printout on the wireless portable printer.
Throughout this manual HC referrers to hand controller and SH referrers to senor head.
2
SYSTEM PARTS LIST
Description
Part Number
HC Assembly
199-0000
SH Assembly Module
199-0012-BB
Full Flow Yoke Assy
194-0002
Magnetic Band Clamp
194-0005
Transmitter Wireless Assy
199-0164
Receiver Wireless Assy
199-0165
Transmitter Cable Assy
199-0164-2
Receiver Cable Assy
199-0165-2
Charger, SH &HC
199-0005
SH Battery Pack
199-0003
HC Battery Pack
199-0004
.2ND Verification Filter FF
544-0006
Carrying Case
147-0150-2
Extension Pole
147-C0092
Removable Pole
199-0028-7
Pole Bracket Top
199-0028-5
Pole Bracket Bottom
199-0028-6
Xbee Wireless Module
199-0033
Wireless Printer Assy
OM7212-ZB
Charger, Printer
199-0036
Paper Roll
566-0007
R.H.W. Series 2 Full Flow complete system includes the HC, the SH, three wall chargers, a .2 neutral
density verification filter, portable printer, carrying case, and telescopic pole.
3
Hand Controller
The hand controller is a battery powered wireless
device that contains the atmospheric sensors
and is operated using the membrane keypad
in the menu driven operation program.
Charging jack in located on the left side of
the HC.
Sensor Head
The sensor head assembly uses full flow
technology and is attached to the vehicle
exhaust using a band clamp and magnetic
hook. Latches are used to gain access to the
optical lens for maintenance. Potentiometer
screws are located in the optics to perform
adjustment of the optical signal. Charging
jack is located on the underside of the sensor
head module.
Verification Filter
This filter is used during the filter test
and contains a .2 neutral density filer and is
placed flush up against the metal baffle
centered over the hole that is emitting the
green light (transmitter).
4
Power Packs
There are two universal power packs that
are used to charge the HC and SH
and a third one to charge the printer.
Portable Wireless Printer
This wireless printer is battery powered with
the power jack and on/off switch located on the
back of the unit. It uses 45mm thermal paper.
Telescopic Pole
This pole is expandable and is used to raise
the SH above the cab to reach over-the-cab
exhaust pipes. It may have a detachable
mini segment for use on below-vehicle
exhaust systems.
5
Carrying case
The case is used for transportation and
storage of the system and provides
individual compartments for each of the
system components. Lifting the tray reveals
the bottom section.
Pole Brackets
These brackets are used to mount the sensor
head black box module to the telescopic pole.
Note that the bracket in the foreground has a
circular cutout and is used to mate to the
module.
6
INITIAL SET UP
1.
PRESS THE ON / OFF BUTTON TO POWER ON THE METER
2.
PRESS THE A KEY FOR CONFIGURATION
3.
PRESS THE E KEY FOR EDIT TEST FACILITY INFORMATION
4.
USE THE ARROW KEYS AT THE BOTTOM OF THE KEY PAD TO SCROLL
THROUGH EACH LINE AND THE NUM ALPHA KEY TO ENTER NUMBERS.
ENTER IN YOUR TEST FACILITY INFORMATION
5.
ONCE COMPLETE, PRESS THE SAVE KEY
6.
PRESS THE HOME KEY TO RETURN TO THE MAIN MENU
7.
PRESS THE A KEY FOR CONFIGURATION AGAIN
8.
PRESS THE I KEY TO SET TEST OPTIONS
9.
TO CHANGE ANY OF THE TEST OPTIONS, PRESS THE CORRESPONDING
LETTER BUTTON
10.
PRESS THE HOME KEY TO RETURN TO THE MAIN MENU
11.
PRESS THE A KEY FOR CONFIGURATION AGAIN
12.
PRESS THE M KEY FOR DATE AND TIME
13.
TO CHANGE ANY OF THE MENU ITEMS, PRESS THE CORRESPONDING LETTER
BUTTON
14.
WHEN COMPLETE, PRESS THE ENTER KEY
15.
PRESS THE HOME KEY TO RETURN TO THE MAIN MENU
7
SET-UP FOR TESTING
Installation of the Sensor Head
No matter what style of exhaust system your vehicle has, the Full Flow style attaches the same
way. Engage the magnetic hook over the lip of the pipe and fasten the band clamp using the
latch and hair pin. Once the magnetic bland clamp it fastened, loosen the nut and bolt and
rotate the yoke into position so that the beam is centered over the opening of the exhaust and
is about 1-2 inches from the end of the pipe. The full flow head never touches the flow of
exhaust and is best for long duration testing, including tests that are performed using a
Dynamometer. Ensure the beam of light is parallel to the ground.
Caution: Ensure the sensor head has been powered on and self-calibrated before affixing the sensor
head to the exhaust. If you self-calibrate the unit while the sensor head is in the flow of exhaust, the
equipment will see the exhaust, think the exhaust is the normal dust in the air, and call it zero.
8
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1
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