WAGER 6500 Manual de usuario
SMOKE OPACITY METER
570 MONTROAL RD, RURAL HALL, NC 27045
(336) 969-6909 • 1-800-562-7024 (US) • WWW.WAGERUSA.COM
TABLE OF CONTENT
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WARRANTY INFORMATION.................................................................................................................
GENERAL..............................................................................................................................................
QUICK START INSTRUCTIONS............................................................................................................
SYSTEM DESCRIPTION.......................................................................................................................
TECHNICAL SPECIFICATIONS............................................................................................................
SET-UP FOR TESTING.........................................................................................................................
SNAP ACCELERATION TEST...............................................................................................................
PERFORMING A SNAP ACCELERATION TEST..................................................................................
INTERFACE SOFTWARE.....................................................................................................................
APPENDIX A- MAINTENANCE.............................................................................................................
APPENDIX B- VERIFICATION WITH NEUTRAL DENSITY FILTER...................................................
APPENDIX C- TROUBLE SHOOTING.................................................................................................
APPENDIX D- SPECIFICATIONS.........................................................................................................
APPENDIX E- DEFINITIONS.................................................................................................................
APPENDIX F- PRINTER MANUAL........................................................................................................
APPENDIX G- CONFIGURING CONTROL UNIT...................................................................................
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Seller expressly warrants to Buyer (a) that the equipment will comply with the
description set forth herein; (b) that the components and parts fabricated by Seller will
be free from detrimental defects in workmanship and materials.
If it appears within one year from date of shipment by Seller that the equipment does
not meet these express warranties and Buyer gives Seller prompt and reasonable
notice, Seller shall, at its option, either repair or replace at its expense, F.O.B. Seller’s
works, but not dismantle or reinstall, the defective parts provided, upon request such
parts are shipped freight prepaid to Seller’s works.
These warranties shall not apply if equipment is subjected to other than normal and
proper storage, handling, installation, operation and maintenance or to unauthorized
repairs or alterations. Equipment, components and accessories made by other
manufacturers are warranted only to the extent of the original manufacturer’s warranties
to Seller.
The foregoing warranty obligation of the seller shall constitute the sole and exclusive
remedy of the buyer and the sole liability of the seller, except as set forth herein and
except as to the title it is expressly agreed (a) that there is no warranty of
merchantability of any other warranty, express, implied or statutory, nor any affirmation
of fact or promises by Seller with respect to the equipment or parts or otherwise which
extend beyond the specifications mutually agreed upon in writing by Seller and Buyer,
and (b) that the Buyer acknowledges that it is purchasing the equipment solely on the
basis of the commitments of Seller expressly set forth herein, in no event shall Seller be
liable for special, indirect, or consequential damages including, without limitation,
anticipate profits..
WARRANTY
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GENERAL
The WAGER Model 6500 Smoke Meter is in full compliance with the requirements of
the SAE J1667 test criteria—the current U.S. standard.
The software supplied with you unit(s) (V5.1 or above) allows the user to apply the
algorithm for ambient conditions (see SAE J1667 document, Appendix B) to convert saved opacity data.
The meter's simple design and portability makes it easy to obtain accurate
measurements. It provides an accurate means (± 1%) of detecting and measuring the
opacity of smoke emitted by a diesel engine.
The use of the Model 6500 Smoke Meter promotes combustion efficiency for fuel
economy and ensures compliance with diesel emission standards set by environmental
air quality codes.
The program document for SAE J1667 is Surface Vehicle Recommended Practice. It
can be obtained from:
SAE International
400 Commonwealth Drive
Warrendale, PA 15096-0001 Telephone: 724/776-4970
Or electronically at: http://www.arb.ca.gov/enf/hdvip/ccdet/saej1667.htm
It is also part of the Heavy-Duty Vehicle Inspection Program Periodic Smoke Inspection
Program issued by the Mobile Source Operation Division, California Environmental
Protection Agency, Air Resources Board. One copy can by downloaded free of charge
from: http://www.arb.ca.gov/enf/hdvip/ccdet/saej1667.htm
Weather data for each individual city can be obtained by
•Use of an inexpensive desk-top weather station
•Call to a local radio or television station
•Internet through http://www.weather.com (or a number of other
locations)
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QUICK START INSTRUCTIONS
*Disclaimer*
Operator must use caution when working around a hot stack. Protective gloves are required.
If you chose not to use the extension pole, please be advised that the installation and/or attachment of the sensor head manually is
not recommended.
Manual installation, which may require the operator to use a ladder, climb upon the equipment being tested, or any other unsafe
maneuver, constitutes a waiver of liability for any and all personal injury sustained by the operator in the use of this equipment.
Robert H. Wager Co., Inc. does not warrant, guarantee or insure the safety of any person or persons not in compliance with this
instruction manual.
It is important that the tester is familiar with the safe operation, features, and maintenance of this unit as well as the
SAE J1667 document.
To give you the opportunity to test the unit when it is received, we have prepared the following:
Press SAVE.
Take the sensor head and the
control unit out of the carrying
case.
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Connect the sensor head to the
control unit’s mating receptacle
(lock into place by turning the
locking ring • turn clockwise)
2
Press the ON/OFF switch to
activate the unit. It automatically
performs self-calibration.
3
Select the stack size by pressing
the button until your
measurement appears.
4
Pass your hand through the light
path until unit displays 100%.
Remove your hand to cycle to 0%.
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The Horsepower shown is the
default setting. If it does not agree
with your engine’s specifications,
press SELECT until the correct
HP range is shown.
Press SAVE.
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Attach the sensor head as
described in the SAE J1667
booklet (be sure to observe all
safety regulations shown later in
this manual).
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If it does not show “0” (zero)
press the ZERO button.
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7cm
SYSTEM DESCRIPTION
Control Unit
Sensor Head Assembly (Complete)
Transmitting Unit
Receiving Unit
5” Mounting Clamp Assembly
Sensor Head Assembly Partial Flow
Curved Nozzle
Straight Nozzle
Clamping Style Nozzle
5” Mounting Clamp Assembly
Power Supply Transformer
25' Connecting Cable
25’ Extension Cable (optional)
Carrying Case
Extension Pole for Full Flow Head
Extension Pole for Partial Flow Head
Neutral Density Full Flow Filter
Partial Flow Filter Assembly
Impact Printer
CPU Interface Cable with Software CD
Instruction Manual
194-0003
147-0166
147-0164
147-0165
194-0005
194-0016-F
194-0018-C
194-0018-S
194-0018-SC
194-0005
194-0004
192-0003A
191-0011
147-0150-2
147-C0092
147-0092-PF
544-0006
194-0029-2
195-0008
194-0009
6500 Manual
Description Part Number
Model 6500 Smoke (Opacity) Meter System Components
12V, Sealed, Lead-Acid Battery
Power Supply Transformer (220V)
Fuse
Printer Ribbon
Printer Paper
800016
194-0006
820015
555-0008
566-0004
Description Part Number
Optional Items, Consumables
The complete system consists of a control unit, sensor head assembly, impact
printer, CPU interface software on CD, extension pole, various
connecting cables, calibration filter, instruction manual, and a carrying case.
"System"
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Full Flow Sensor Head Assembly
The sensor head assembly is attached to the vehicle exhaust in accordance
with the criteria in the SAE J1667 document. (The document describes the
different stack configurations and the placement of the sensor head).
Cable
The connecting cable is 25 feet long. Optional lengths of up to 50 foot are
available.
Control Unit
The control unit is operated by a membrane keypad, which consists of eight
tactile feedback push buttons.
The display is an alphanumeric LCD, containing 16 characters by two rows. In
low light situations, the display can be backlit. The display shows the prompts
the operator follows throughout the test sequence(s).
Up to 100 test can be stored in the system’s memory.
The RS232 connection permits an interface to a printer or CPU. The banana
jacks (red and black) allow a 0 –1 VDC output for a chart recorder.
Power
The meter is shipped with an AC Adapter/Charger which operates in 110V
(220V Export Version).
The 12 V sealed, lead-acid cell battery will allow up to 40 hours of
continuous operation with a full charge. This is reduced to about 20 hours, if
the display is backlit.
The time-out feature will turn the unit off automatically if none of the front
panel buttons are pressed for 20 minutes.
(See Appendix F to set this feature).
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Partial Flow Filter Assembly
To assure continuous accuracy, the .2 Neutral Density Filter is supplied with the
system. We recommend a check before and after the day’s testing.
Extension Pole
An extension pole is supplied with each system to allow the operator to attach
the sensor head to the stack from the ground.
Carrying Case
All the system’s components, except the extension pole, can be fitted into the
plastic carrying case. Foam inserts are specially molded to fit the components
and protect the electronics.
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The Wager Model 6500 Smoke Meter meets SAE J1667 specification for full flow
meters.
Accuracy
The unit’s accuracy is + OR - 1.0% nominal one digit. The control unit is initially
calibrated under clear stack conditions with checks at 0% and 100% opacity.
The accuracy of the unit is verified by use of the .2 neutral density filter supplied with the system.
Ambient Conditions
The unit operates in 32° to 120° F (0° to 50° C).
Once the test has been performed use the Ambient Correction Calculator enclosed on the software
CD to convert the test results.
ND filter provided for measurement verification.
Reliability
Zero stability at less than 1% drift per use.
The pulsed green LED has infinite life expectancy.
Check filter provided for easy calibration
All solid state electronics.
Manufactured by an ISO 9002 company.
Applications
The Model 6500 Smoke Meter can be used on any diesel engine, with primary
application in testing trucks, busses, and cars.
Contact WAGER for special applications, such as stand-by power, mining
operations, railroad use, boating/maritime, industrial, etc.
Functional Description
When the unit is activated, the transmitter emits a light beam at a known
intensity. As the light passes through the smoke plume, some or all the light is
diverted.
The sensor head consists of two components, a light source (transmitter) and a
light detector (receiver).
The light detector measures the amount of light received, and compares this
with the amount of light being emitted. The difference between the two values is
opacity.
TECHNICAL SPECIFICATIONS
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SET�UP FOR TESTING
Installation of Sensor Head(s)
Full Flow Sensor Head
Position the sensor head over the top of the exhaust stack with the extension handle. The
hook attachment will aid the operator on the ground to visually aid in the placement of the
head and the strong magnet clamp keeps the position without effort. Adjust the angle and
position of the sensor head assembly as described in the SAE J1667 document.
Partial Flow Sensor Head
Attachment of the partial flow head depends on the shape of the
stack. Three nozzles are provide with the system: curved, straight,
and clamping styles. The baynet (straight) nozzle hooks over the
straight stack. The curved nozzle has a stop that allows correct
positioning. The unit is held with strong magnets, which are part of
the extension pole assembly.
Attachment of Connecting Cables
The connecting cable is attached to the control unit and the sensor head assembly by means of "MultiMate" connectors.
The ends of the cable have connectors that will fit into matching grooved receptacles. Align the pins on a connector with
the holes on its mating receptacle. Insert the connector into its mating receptacle. Lock the connector in place by
screwing the locking ring clockwise until a firm connection is made. Repeat these steps for the second connector.
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