Viessmann VITOCELL 100-U Manual de usuario

VIESMANN

Installation instructions

for contractors

Vitocell 100-U

Type CVU

Dual-mode DHW cylinder with Solar-Set

Vitocell 100-W

Type CVU

Dual-mode DHW cylinder with Solar-Set

VITOCELL 100-U

VITOCELL 100-W

5592 936 GB 8/2007 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety instructions explained

!Please note

This symbol warns against the

risk of material losses and

environmental pollution.

Note

Details identified by the word "Note"

contain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

&Work on gas appliances must only

be carried out by a qualified gas fit-

ter.

&Work on electrical equipment must

only be carried out by a qualified

electrician.

Regulations

Observe the following when working

on this system

&all legal instructions regarding the

prevention of accidents,

&all legal instructions regarding

environmental protection,

&theCodeofPracticeofrelevant

trade associations,

&all current safety regulations as

defined by DIN, EN, DVGW, TRGI,

TRF, VDE and all locally applicable

standards.

Workingonthesystem

&Isolate the system from the power

supply and check that it is no longer

'live', e.g. by removing a separate

fuse or by means of a mains isola-

tor.

&Safeguard the system against

unauthorised reconnection.

&When using gas as fuel, also close

the main gas shut‐off valve and

safeguard against unauthorised

reopening.

Safety instructions

5592 936 GB

Installation information

Product information .................................................................................... 4

&Vitocell 100-U and 100-W, type CVU ........................................................ 4

&Connections ............................................................................................ 4

&Installation notes ..................................................................................... 5

Installation sequence

Installing the Solar-Set................................................................................ 6

&Immersion heater..................................................................................... 6

&Solar-Set fixings ...................................................................................... 7

&Fitting the Solar-Set ................................................................................. 8

Hydraulic connection (on the solar side)...................................................... 8

&Lower heating water connections (solar) .................................................. 9

&Upper heating water connections (solar) .................................................. 10

Fitting the safety assembly.......................................................................... 11

Fitting the thermometer sensor and the cylinder temperature sensor ........... 12

&Fitting the thermometer sensor................................................................. 12

&Fitting the Vitosolic 100 cylinder temperature sensor at the front............... 13

&Installing the cylinder temperature sensor of the boiler control unit at the

back ........................................................................................................... 14

Connect control unit.................................................................................... 15

Closing and removing the Solar-Set ............................................................ 16

Checking the anode connection and fitting the lid ........................................ 17

Connections on the heating water and solar sides ....................................... 18

&System design with solar collectors, immersion heater EHE and boiler ..... 18

Connecting the domestic hot water side ...................................................... 20

Connecting the earth bonding ..................................................................... 22

Commissioning........................................................................................... 22

Index

5592 936 GB

Vitocell 100-U and 100-W, type CVU

Enamelled DHW cylinder with internal

indirect coils for DHW heating in con-

junction with solar heating systems,

freestanding and wall mounted boilers

and/or EHE immersion heater for

dual-mode operation.

&DHW cylinder, fully equipped with

Solar-Set, comprising:

–Solar-Divicon

–Vitosolic 100

–Pre-assembled pipework

&Content: 300 litres

&Suitable for systems conforming to

DIN 1988, DIN EN 12828, DIN 4753

&DIN registration number: Applied for

&Vitocell 100-W: in white, otherwise

identical

Connections

AConnection for thermometer sen-

sor

BMagnesium anode with earth

cable

CHeating water return, solar (lower

indirect coil)

DHot water to the pipework

EHeating water flow, solar (lower

indirect coil)

FSensor well for cylinder tempera-

ture control

GHeating water flow, boiler (upper

indirect coil)

HDHW circulation

KHeating water return, boiler

(upper indirect coil)

LCold water/drain

MHeating water return, solar (lower

indirect coil)/sensor well for cylin-

der temperature sensor, solar

NSensor well for lower thermometer

OHeating water flow, solar (lower

indirect coil)

PFemale connection for immersion

heater

Product information

5592 936 GB

Installation notes

!Please note

The thermal insulation must

notbeabletocomeintocon-

tact with naked flames.

Exercise caution when welding

and soldering.

!Please note

To prevent material losses,

install the DHW cylinder in a

room free from the risk of frost

and draughts.

Drain the DHW cylinder when

not in use and there is a risk of

frost.

&Allow an adequate distance to the

wall to enable the thermostat (if

installed) to be operated.

&Level the DHW cylinder with its

adjustable feet.

Note

Never extend the adjustable feet

beyond a total length of 35 mm.

Installing the DHW cylinder with an EHE immersion heater

Installation instructions,

immersion heater EHE

Maintain the minimum clearance.

!Please note

The unheated length of any

threaded immersion heater

installedonsitemustbeat

least 100 mm.

The threaded immersion hea-

ter must be suitable for installa-

tion in enamel-coated DHW

cylinders.

Product information (cont.)

5592 936 GB

Immersion heater

If an EHE immersion heater is

installed (accessory), we would

recommend to do this prior to fitting

the base support for the Solar-Sets,

but to leave the electrical connection

until later.

Installation instructions,

immersion heater EHE

!Please note

To prevent equipment damage,

cables must not come into con-

tact with hot parts.

Ensure sufficient thermal insu-

lation between the cables and

hot pipework.

&Route the supply cable of the EHE

immersion heater on the right side

of the base support and secure with

the cable ties supplied.

&Remove the cover from the facia of

the Solar-Set, enabling the facia to

be pulled over the fitted EHE immer-

sion heater.

If no EHE immersion heater is

installed: Seal in the plug (R 1½")

supplied into the free female connec-

tion above the sensor well (Psee

page 4). The cover remains fitted to

the solar-Set facia.

Installing the Solar-Set

5592 936 GB

Solar-Set fixings

Insert the screws supplied approx.

half way into the cylinder.

Installing the Solar-Set (cont.)

5592 936 GB

Fitting the Solar-Set

&Lead the base support for the Solar-

Set with corresponding openings

through both screws and hook in.

&Insert the third screw at the top of

the cylinder through a suitable slot.

&Tighten all 3 screws.

&Remove the cardboard transport

packing for securing the pump and

pipes from within the Solar-Set.

Hydraulic connection (on the solar side)

Note

To join and fit the heating water con-

nections (solar), release the fixing

clamps from the pipework, if required.

Installing the Solar-Set (cont.)

5592 936 GB

Lower heating water connections (solar)

AHeating water return of the solar

heating system

BHeating water flow of the solar

heating system

Secure both pipelines (heating water

return, solar Aand heating water

flow, solar B) with the flat packing-

ings and union nuts supplied. Tighten

the fixing clamps.

Hydraulic connection (on the solar side) (cont.)

5592 936 GB

Upper heating water connections (solar)

AHeating water return of the solar

heating system

BHeating water flow of the solar

heating system

&Lead the upper 2 connection pipes

(heating water return/flow, solar)

through the appropriate 4 openings

in the base support of the Solar-Set

and the DHW cylinder.

&Secure the thermally insulated

upper connection pipes (heating

water return/flow, solar) with the flat

packings and union nuts supplied.

Note

Apply the thermal insulation of the

pipes after the installation over the

entire pipe length up to the edge of

the DHW cylinder.

Hydraulic connection (on the solar side) (cont.)

5592 936 GB

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