Viessmann Vitodens 200-W System Manual de usuario

VITODENS 200-W

High Output Gas Condensing Boilers

High Output Gas

Condensing Boilers

Vitodens 200-W

45 to 105 kW

Cascade up to 840 kW

The Vitodens 200-W high speciﬁcation

boiler is one of the most efﬁcient and

quietest condensing boilers in this sector.

It is now available for commercial applications

up to 840 kW – good news if access is

difﬁcult or ﬂoor space is limited, if you prefer

the reassurance of having more than one

boiler running as a back-up or if you want

all the features of this great wall-hung gas

condensing boiler.

It can be cascaded with output ranging from

17 to 840 kW. Up to eight 200-W can be

linked in a single cascade. Simply tell us your

required output and we can supply all the

components you need for the best cascade

combination for your project – see page 7.

Take advantage of these beneﬁts

Gross efﬁciency up to 98%

NOx credit rating 4 (<39mg/kWh)

according to BREEAM

Up to 4Bar operating pressure

Compact dimensions for easy handling

10 year warranty on the Inox-Radial

stainless steel heat exchanger

High operational reliability

Modulating pre-mix MatriX burner

Lambda Pro combustion control

Optional weather compensation

Easy and fault-free commissioning

Noise emission of less than 32dB(A)

Easy integration with renewable

energy technologies

All serviceable parts accessible from

the front

2/3

Intelligent Lambda Pro gas

management system for optimum

efﬁciency and performance

The Lambda Pro is designed to work

efﬁciently irrespective of gas quality – a

factor which will become increasingly

important as imports of international gas

supplies increase.

The Lambda Pro combustion controller works

alongside the burner to constantly monitor

the air to gas ratio. Instead of the gas/air mix

remaining ﬁxed from commissioning, the mix

is self adjusting as required, to maintain

optimum boiler efﬁciency in relation to the

gas quality – in a similar way to the fuel

management system in a car engine.

The control also replaces the traditional gas

valve control and changing to LPG takes just a

few seconds – with no changing of any parts.

Modulating MatriX pre-mix burner

Developed by Viessmann, the stainless steel

MatriX pre-mix burner burns with thousands

of tiny ﬂames instead of one large one, to

distribute heat cleanly and efﬁciently to the

heat exchanger. With a modulation range

of 1:4 the heat demand is optimised and

maximum efﬁciency levels are achieved. The

extremely low NOx and CO emissions meet

or exceed all national clean air regulations and

guidelines.

The stainless steel MatriX mesh ensures

long term reliability.

Inox-Radial heat exchanger

As with all Viessmann wall-hung boilers, the

Vitodens 200-W features Viessmann’s unique

stainless steel heat exchanger, designed for

long term reliability, high performance and

self cleaning.

The design of the heat exchanger ensures

high heat transfer through laminar hot gas

ﬂow across deﬁned gaps. High corrosion

resistance is maintained by the use of high

grade stainless steel 1.4571 and thick

walls. This component is so reliable that it

comes with a 10 YEAR WARRANTY against

corrosion due to products of combustion.

Advanced controls

The Vitodens 200-W is loaded with

features and functions to make installation,

maintenance and servicing easy. These

include in-built software for remote data

communication and monitoring, additional

heating circuits, a solar/heat pump

interface, safety monitor sensors and

automatic commissioning functions.

Weather compensation controls

The Vitodens 200-W is available with

optional weather compensation control (the

Vitotronic 200). It looks at the actual outside

temperature and compares it with the desired

indoor temperature. The ﬂow temperature

is varied suitably to maintain comfort levels.

This keeps the boiler condensing as much as

possible, providing additional fuel savings of

up to 15%.

MatriX cylinder burner

Vitotronic 200 controller

Technical

speciﬁcation

Vitodens 200-W

General speciﬁcations and performance data

Appliance 17 - 45 kW 17 - 60 kW 30 - 80 kW 30 - 105 kW

Mode Unit

Dimensions/Connections

Dimensions Depth

Width

Height

380

480

850

380

480

850

530

480

850

530

480

850

CH ﬂow & return G 1.5 G 1.5 ø 42 mm ø 42 mm

Cylinder ﬂow and return G 1.5 G 1.5 G 1.5 G 1.5

Condensate 20-24 mm 20-24 mm 20-24 mm 20-24 mm

Gas R 3/4" R 3/4" R 1" R 1"

Rated central heating output

AT Tf/Tr 50/30°C (condensing) kW 17.0 - 45.0 17.0 - 60.0 30.0 - 80.0 30.0 - 105.0

AT Tf/Tr 80/60°C (non-condensing) kW 15.4 - 40.7 15.4 - 54.4 27.0 - 72.6 27.0 - 95.6

Rated central heating input (net) kW 16.1 - 42.2 16.1 - 56.2 28.1 - 75.0 28.1 - 98.5

Rated central heating input (gross) kW 17.9 - 46.8 17.9 - 62.4 31.2 - 83.2 31.2 - 109.3

Max. gas rate NG m3/h 4.47 5.95 7. 9 4 10.42

Max. gas rate LPG kg/h 3.3 4.39 5.86 7.7

Efﬁciency @ full load (80/60°C) % 86.8 86.8 86.8 86.8

Efﬁciency @ part load (50/30°C) % 96.7 96.7 96.8 96.8

Seasonal efﬁciency accordance to Part L2 % 97.5 97. 5 97.5 97. 5

NOx (at 0% excess air) mg/kWh <39 <39 <39 <39

CO ppm <50 <50 <50 <50

CH performance

Minimum CH system pressure - cold bar 1111

Maximum CH system pressure - hot bar 4444

CH ﬂow temperature range °C 30 - 80 30 - 80 30 - 80 30 - 80

General speciﬁcation

Total water capacity ltr 7 7 12.8 12.8

Lift weight kg 65 65 83 83

Total weight (incl. packaging) kg 68 68 86 86

Electricity supply 230v, 50Hz 230v, 50Hz 230v, 50Hz 230v, 50Hz

Internal fuse A 6 6 6 6

Maximum power consumption W 30 50 105 150

Water protection rating IP x 4D IP x 4D IP x 4D IP x 4D

Available ﬂue pressure Pa 100 100 100 100

Inner ﬂue duct diameter mm 80 80 100 100

Outer ﬂue duct diameter mm 125 125 150 150

Product ID

CE-0085 BR 0432 CE-0085 BR 0432 CE-0085 BR 0432 CE-0085 BR 0432

Vitodens 200-W WB2C

45 kW & 60 kW dimensions

80 kW & 105 kW dimensions

4/5

High Output Gas

Condensing Boilers

Vitodens 200-W

The Vitodens 200-W can be cascaded with up to 8 units, offering outputs up to 840 kW.

Viessmann’s comprehensive cascade packages are designed for easy installation on

all applications.

Vitodens 200 Cascade packages

Each package comprises of the boilers,

pumps, Vitotronic controller, connection

sets and a low loss header with cascade

Components of cascade unit packs

1Vitodens 200-W

2Cascade controller

3Cascade units comprising: distributor/header

low loss header insulation

4Flue gas cascade and boiler coding card

(higher speed fan)

5Heating circuit connection set up with

variable speed pumps

6Insulated copper pipes

Cascade packages

Required output Combination 45 kW 60 kW 80 kW 105 kW Overall dimensions in mm

(HxWxD) inc frame

Overall dimensions in mm

Quad block (HxWxD)

90 2 x 45 kW XX 1876 x 1610 x 675

120 2 x 60 kW XX 1876 x 1610 x 675

135 3 x 45 kW XXX 1905 x 2270 x 675

160 2 x 80 kW XX 1876 x 1700 x 675

180 4 x 45 kW

3 x 60 kW

----

XXX 1905 x 2270 x 675 1876 x 1585 x 843

210 2 x 105 kW XX 1876 x 1700 x 675

240 4 x 60 kW

3 x 80 kW

----

XXX 1905 x 2395 x 675

1876 x 1585 x 843

315 4 x 80 kW

3 x 105 kW

XXXX

----

1876 x 1765 x 1280

420 4 x 105 kW XXXX 1934 x 2960 x 675 1876 x 1765 x 1280

630 6 x 105 kW XXXXXX 1992 x 4220 x 675 1876 x 1945 x 1280

840 8 x 105 kW XXXXXXXX 2050 x 5480 x 675 1876 x 2125 x 1280

pipework. Cascade installation can be wall

mounted or free standing on a purpose built

framework. Flue items should be ordered as

seperate accessories, as required.

X Numbers of boilers per cascade - - - - Not part of standard delivery

Hydraulic cascade for wall mounting and

installation on self-supporting frames. Flow

and return collectors with low loss header

for multi-boiler systems of 2 to 8 Vitodens

A Sensor well for ﬂow temperature sensor

B Air vent valve

C Drain

D Connectors for safety equipment Rp ½

E Connection accessories with circulation pump

HR Heating return

HV Heating ﬂow

boilers in series or 4, 6 or 8 boilers arranged

as a block. Heating circuit connections either

on the right or left.

Boiler Number

2 x 45 kW

2 x 60 kW

2 x 80 kW

2 x 10 5 kW

3 x 45 kW

3 x 60 kW

3 x 80 kW

3 x 10 5 kW

4 x 10 5 kW 6 x 8 0 kW

6 x 10 5 kW

8 x 10 5 kW ( 2 x 2 ) 4 5 k W *

( 2 x 2 ) 6 0 k W *

( 2 x 2 ) 8 0 k W *

( 2 x 2 ) 10 5 k W *

( 2 x 3 ) 8 0 k W *

( 2 x 3 ) 1 0 5 k W *

( 2 x 4 ) 10 5 k W *

Heating

circuit

connection

PN4/DN 80 80 80 80 100 100 100 80 100 100 100

Boiler

connection G1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5" 1.5"

Max.

ﬂow rate m3/h 6.9 12.1 10.3 18 .1 24.1 36.2 48.2 13.8 24.1 36.2 48.2

Dimensions a mm 805 805 805 805 1044 1044 1044 805 1044 1044 1044

b mm 683 683 683 683 860 860 860 683 860 860 860

c mm 458 458 458 458 520 520 520 458 520 520 520

d mm 235 235 235 235 250 250 250 235 250 250 250

e mm 219 219 219 219 300 300 300 219 300 300 300

f mm 168 168 168 168 168 168 168 168 168 168 168

g mm 343 343 343 343 343 343 343 343 343 343 343

h mm 2110 2110 2690 2690 3491 4651 5 811 2112 2331 2911 3491

k mm 430 430 430 430 430 430 430 ----

l mm 595 595 595 595 595 595 595 ----

* Cascade supplied as a block in a back to back boiler arrangement

Vitodens 200-W Cascaded System

6/7

Pre-installation, multi boiler system

High Output Gas

Condensing Boilers

Vitodens 200-W

Conventional

ﬂue Output Flue

diameter (mm)

Balanced ﬂue

diameter (mm)

Duct

open ﬂue

Roof

outlet

Ext. wall

terminal

Routing over

ext. wall

Duct

balanced ﬂue

45 kW 80 25

60 kW 80 15

80 kW 100 20

105 kW 100 20

Concentric 45 kW 80 /125 10 10 12 20

60 kW 80 /125 6 6 12 15

80 kW 100/150 15 15 20 20

105 kW 100 /150 15 15 20 20

Max. ﬂue length (m)

Flue gas cascade type each kit comprising: Flue gas non-

return device, ﬂue pipe, terminal with condensate drain and

boiler coding card.

45 - 60 kW 80 - 105 kW

Diameter (mm)

Max. ﬂue length (m)

Diameter (mm)

Max. ﬂue length (m)

Flue gas

cascade twin

125 12 150 20

Flue gas cascade triple

125

150

200

Flue gas cascade quad

(only for 105 kW)

- - 200 20

Flue gas cascade quad block 150 15 200 20

Flue gas cascade six - - 250 25

Flue gas cascade six block - - 250 25

Flue gas

cascade

eight

- - 250 25

Flue gas cascade eight block - - 250 25

Maximum ﬂue lengths

Single boiler installations

Cascaded installations

Room temperature-dependent and remote control units Vitotronic 100

(constant

temperature)

Vitotronic 200

(weather

compensation)

Vitotrol 200A remote controller

to adjust one heating circuit for

n Day temperature and heating program

n With party and economy keys

n With room temperature sensor for room temperature hook-up (only for heating circuit with mixer)

If Vitotrol 200A is used for room temperature hook-up, locate the device in a main living space

-Z008341

Vitotrol 300A remote controller

to adjust up to 3 heating circuits of which 2 can be mixed

n Day and night temperature, DHW temperature, heating and holiday program plus party and economy keys

n Switching times for one heating circuit, DHW cylinder and DHW circulation pump

n With illuminated display and plain text support

n With room temperature sensor for room temperature hook-up (only for heating circuit with mixer)

If Vitotrol 300A is used for room temperature hook-up, locate the device in a main living space

-Z008342

Room temperature sensor (as an addition to a Vitotrol)

If the Vitotrol 200A or 300A cannot be located in a suitable position to capture

the room temperature

-7438537

8/9

Cascade controls (Vitotronic 300-K

type MW2B)

The Vitotronic 300-K weather compensated

cascade controller can regulate up to eight

Vitodens 200-W boilers as a single heating

centre. By communicating with the individual

boiler controls, the Vitotronic 300-K ensures

that the boiler output is automatically matched

to the heat demand. As a result, subject to

the demand, more or fewer boilers are ﬁred

to match the load. Up to 4 boilers via LON

communication. Up to 8 boilers via KM Bus.

Take advantage of these beneﬁts

Weather compensated regulation of

system/boiler water temperature of a multi

boiler system with up to 8 boilers

The cascade controller can provide variable

temperature control for multiple circuits

with mixers

Boiler sequencing may be set up as

required

Electronic maximum temperature limiter

Demand-dependent heating circuit pump

shut down

Adjustment of a variable heating limit

Anti-seizing pump protection

Central fault message

Integral diagnostic system

Adaptive cylinder thermostat with

priority control (heating circuit pump OFF,

mixer closed)

Screed drying, for underﬂoor heating

systems

Vitotronic 300-K type MW2B

Boiler controls

High Output Gas

Condensing Boilers

Vitodens 200-W

Heating circuit and DHW cylinder (only for single boiler 45 and 60 kW) Part number

Connection set for heating circuit without circulation pump - comprising:

n Tee with ball valve

n Fill and drain valve

n Safety valve

n Straight-through gas valve with integral thermally activated safety shut off valve

n Plug for circulation pump

Z008 912

Connection set for heating circuit with circulation pump - comprising:

n Tee with ball valve

n Check valve

n Fill and drain valve

n Built-in non return valve

n Thermal insulation

n Straight-through gas valve with integral thermally activated safety shut off valve

n Safety valve

and

n Circulation pump (3-stage)

n Circulation pump (high efﬁciency)

7247 341

7424 757

Connection set for DHW cylinder - comprising:

n Ball valve

n Check valve

n Built-in non return valve

n Cylinder primary pump

n Cylinder temperature sensor (3.75m long)

n H1 internal extension

For integration into thermal insulation of connection set for heating circuit with circulation pump

Z007 620

Ball valve (G 1.25")

Required if the heating circuit pump or the cylinder primary pump is to be changed without draining the heating system

7247 373

Heating circuit and DHW cylinder (only for single boiler 80 and 105 kW) Part number

Connection set for heating circuit with circulation pump - comprising:

n Tee with ball valve

n Check valve

n BDF valve

n Safety valve

n Straight-through gas valve with integral thermally activated safety shut off valve

n Ball valve (2 pce)

n Thermal insulation

and

n Circulation pump (3-stage)

n Circulation pump (high efﬁciency)

7424 951

7424 759

Connection set for DHW cylinder - comprising:

n Cylinder ﬂow and return

n Fittings G 1.25"

n Cylinder temperature sensor

n H1 internal extension

7348 934

Low loss header

n Low loss header with integral sensor (50mm long)

n Thermal insulation

n Immersion temperature sensor

Brackets for low loss header (order separately)

n For ﬂoor mounting

n For wall mounting

Z007 743

7346 787

7346 788

Boiler controls & accessories

Otros manuales para Vitodens 200-W System

Este manual sirve para los siguientes modelos

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