Vermont Castings VC75 Manual
VC50/75A ASSEMBLY
VC50/75AASSEMBLY PROCEDURES
Tools Required: Knife or Scissors, Hammer, 7/16” (11 mm) wrench/ratchet or an adjustable wrench,
Step 1: Unpack carton
Use the knife or scissors to cut the strapping on the package then lift off the cardboard cap.
Remove the cardboard sleeve by lifting it straight over top of the barbecue. Check the 4 enclosed
parts kits, 3 boxes outside the grill, and 1 box inside, against the parts list (Appendix A) to ensure
that no parts are missing.
Page 1
Philips or Robertson screwdriver.
Box
#
1
Box
#
2
Box
#
4
Box
#
3
VC50/75A ASSEMBLY
Step 2: Assemble Legs
Required: The Main Grill Unit, (2) Right Legs,
(2) Left Legs, (8) 1/4” x 1-3/4” Hex Head Bolts.
Carefully remove the grill unit from the carton bottom,
and lay it on its back (use the flattened carton cap as a
protective surface). This is best performed with 2
people (use of gloves is recommended). Ensure the
front lid does not fall open while moving the unit.
Allow the lid to rest partially open once the unit is on
its back.
Remove and discard the 2 shipping brackets and bolts
from the bottom of the unit by removing the 4 bolts
holding them to the base. Also remove and discard the
4 bolts above these (fig 2A).Attach the two right legs
(with the large hole at the bottom end) to the right side
of the base using (4) 1/4” x 1-3/4” bolts. Ensure that the
sides with the 2 small holes, about 6 inches from each
end, are facing inwards. Tighten the bolts only finger tight
(Fig 2B). Repeat for the left legs.
Page 2
Fig. 2A
Fig. 2B
Shipping
Brackets
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astings
Remove
Bolts
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astings
VC50/75A ASSEMBLY
Step 3: Assemble Bottom
Required: Bottom Pan, (4) 1/4” x 1-3/4” Hex Head Bolts, (4) 1/4 ” Hex Nuts, (4) 1/4” Washers, (for pro-
pane models only – the Lower Tank Bracket, (2) 1/2” self tap screws, (2) 1/4” Washers only.
Assemble the Bottom Pan to the legs with 4 bolts and nuts as shown. Ensure the side with 5 holes at the
edge is facing up towards the front of the grill (Fig 3A). For propane models, also attach the lower tank
bracket to the right end, no washers are required (Fig 3B). Assemble the top flange of the lower tank
bracket to the bottom pan with (2) self tap screws. Tighten the fasteners.
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Fig. 3A Fig. 3B
VERMONTVERMONT
C
astings
VC50/75A ASSEMBLY
Step 4: Assemble casters, wheels and upper door support
Required: (2) Caster Inserts, (2) Casters, (2) Wheels, Axle, (2) Axle Caps, Upper Door Support, (2) 1/2” self
tap screws.
Place a caster insert into the bottom of each left leg, and lightly tap into place with a hammer. Snap the
casters into the inserts (Fig 4A).
Tap an axle cap onto 1 end of the axle. Slide a wheel onto the axle flush against the cap. Insert the end of the
axle down through the large holes at the bottom of the right legs. Lift the bottom of the legs up enough to
place the other wheel onto the axle (Fig 4B).
Install the upper door support to the front corners of the grill base with 2 self-tapping screws (Fig 4C).
Carefully lift the grill assembly off its back onto the wheels and casters (2 people). Tap the other axle cap
onto the axle.
Page 4
Fig. 4A Fig. 4B
Fig. 4C
Cap
Wheel
Axle
Caster
Insert
Self Tap Screw
Self Tap
Screw
VC50/75A ASSEMBLY
Page 5
Fig. 5
Step 5: Assemble Shelf Supports
Required: (2) Left Shelf Supports, (2) Right Shelf Supports.
Attach a right and left shelf support to the right side by loosening the 4 leg bolts (2 to 3 turns only) so that
the supports can be slid over the bolt heads. Push the supports down fully, ensuring undersides of supports
are resting on top of the legs, then tighten the bolts. Repeat for left side (Fig 5).
.
VC50/75A ASSEMBLY
VC50/75 ASSEMBLY
Step 6: Install Front Panels and Door
Required: Front door, (2) leg panels, (8) self tap screws, (2) shoulder screws, (1) nylon insert nut.
Fasten the two leg panels to the bottom pan (from behind the panels) with 2 screws each, then to the upper
door support with (2) screws each (fig 6A).
Snap the nylon insert nut into the square hole at the left side of the bottom pan opening. Assemble the door
by inserting the top hinge pin at the left side of the upper door support into the hole in the top door flange,
then attach the bottom left flange of the door to the insert nut in bottom pan with the shoulder screw (Fig
6B). The door should swing freely. Screw 2 nd Shoulder screw into base panel to act as a door stop (locate
at right side of door).
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Fig. 6A
Fig. 6B
VERMONT
Castings
VC50/75A ASSEMBLY
Step 7: Install grease pan and cup
Required: grease pan, grease cup, grease cup holder.
Assemble the grease pan into position at the bottom
of the grill base from the left side. The base has a
guide track so the pan can easily slide in and out.
Start the narrow end of the pan into the track, and
slide in half way.
Insert a grease cup into the cup holder, then hook
the holder onto the slots at the end of the pan.
Slide the pan in fully (Fig 7).
Step 8: Assemble Base Side Panels
Required: (2) Base side Panels, Rear Panel, (4/8*) shoulder screws, (10/6*) self tap screws. *Natural models
Screw (2) shoulder screws into the inside face of each left leg. Attach the base panel to the left side by
hooking the four slots in the edges of the panel over the shoulder screws, and pushing the panel downwards
(Fig 8A). Repeat for the right side if the grill is a natural gas model. If the grill is an LP model, assemble the
concave right base panel to the right legs with (4) self-tapping screws (Fig 8B). Ensure the propane regula-
tor is outside the panel, with the hose in the notch at the upper left corner of the panel. This panel is not
removable like the left panel (Fig. 8C).
Insert the bottom panels of the cabinet by placing the lips of the panels on the front and rear leg brace. For
Propane Models, the panel with the holes is to be placed on the right and secured with four self-tapping
screws.
VC50/75 ASSEMBLY
Page 7
Fig. 7
Fig. 8A Fig. 8B
Hand Hold
(Lift Up and Pull Out)
2
1
Shoulder
Screws
Fig. 8C
Shoulder
Screws
Grease
Pan
Grease
Cup Holder
Grease Cup
VC50/75A ASSEMBLY
Step 9: Attach Side Shelves and Front Tool Holders
Required: (2) Side Shelves, (2) front tool holders, (8) # 10 x 1/2” bolts, (8) # 10 locknuts, (4) nylon insert
nuts, (4) self tap screws.
Assemble the side shelves to the shelf supports by positioning them up from below the supports. Ensure that
the long edge with 2 small holes face towards the grill. Once aligned, attach with (4) bolts and (4) locknuts
each (Fig 9A).
Insert (4) nylon insert nuts into the square holes in the front of the shelf supports. Hook the left and right
toolholders over the corresponding shelf supports, and attach with (2) self-tap screws each (Fig 9B).
Page 8
Step 10: Attach Handles
Required: front door handle and screws, Handle grip (top and Bottom), (2) # 4 x3/4” screws.
Assemble the door handle with (2) screws provided (Fig 10A).
Install lid handle grips to the handle by snapping them together around the handle, then securing
them with (2) screws (fig 10B).
.
Fig. 9A Fig. 9B
Fig. 10A
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Fig. 10B
VC50/75A ASSEMBLY
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Step 11: Install Sear Plates, Cooking Grates, Warming Rack
Required: (2) sear plates, (3) cooking grates, warming rack.
Place the sear plates into the grill base ensuring their
edges are facing downward. The sides with the narrower
edges face should be in the center (if the plates have
arrows stamped in them, they should point to each other).
Position the three cooking grates in the base with the
finger holes towards the front. Slip the rear lip of the
warming rack into the two supports extending up at
the rear of the base (rotisserie burner housing model
VC75). Tilt it down to rest in a level position (Fig 11)
Step 12: Propane Models- Assemble Cylinder Brackets
Required: Upper tank bracket, tank clip, (2) # 10 x 1/2” bolts, (2) # 10 locknuts, (1) carriage bolt, (1) wing nut.
Attach the upper tank bracket to the lower right end
of the grill base with (2) nuts and bolts. For model
VC75, be careful not to pinch the rotisserie electrode
wire behind this bracket.
Loosely attach the tank clip to the upper bracket
with the carriage bolt and wing nut (Fig 12)
Fig. 12
Sear
Plates (2)
Cooking
Grates (3)
Finger
Hole
Warming
Rack (1)
Fig. 11
VC50/75A ASSEMBLY
Page 10
Step 13: Propane Models- Assemble Gas Cylinder
Required: Cylinder (not supplied).
Hook bottom cylinder ring over lower tank bracket, swing cylinder up and slide tank clip down over
cylinder top handle. Tighten tank clip wing nut. Ensure cylinder valve is facing towards the front (Fig 13).
Fig. 13
Este manual sirve para los siguientes modelos
1
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