Velleman-Kit K5201 Manual de usuario

LIGHT COMPUTER

K5201

ILLUSTRATED ASSEMBLY MANUAL H5201IP-1

Total solder points: 240

Difficulty level: beginner 1 2 3 4 5 advanced

16differentpatternsand7outputs

provideauniquelightshow.

Features:

 Sixteen different patterns and 7 outputs provide a unique light show

 Easy pattern selection with rotary switch

 Adjustable effect speed

 External oscillator input

 Daisy-chain units to create even bigger light shows

 Special setting for two linked units to create 14 channel operation

 7 LED pattern indication

Specifications:

 Power supply : 7.5-9VAC or 12VDC / 250mA

 Load : 24-240VAC

 1.5A/channel max.

 Not suitable for inductive loads

 Dimensions : 134x79mm (5.3”x3.1”)

Features & Specifications

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will

protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease.

• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they

cannot fly towards the eyes.

• Needle nose pliers, for bending leads, or to hold components in place.

• Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before you perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE

CORRECT MOUNTING SEQUENCE !

You will find the colour code for the resistances and the LEDs on our website:

http://www.velleman.be/common/service.aspx

Construction

 R1 : 4K7 (4 - 7 - 2 - B)

 R2 : 39K (3 - 9 - 3 - B)

 R3 : 10K (1 - 0 - 3 - B)

 R4 : 10K (1 - 0 - 3 - B)

 R5 : 10K (1 - 0 - 3 - B)

 R6 : 10K (1 - 0 - 3 - B)

 R7 : 10K (1 - 0 - 3 - B)

 R8 : 2K2 (2 - 2 - 2 - B)

 R9 : 2K2 (2 - 2 - 2 - B)

 R10 : 2K2 (2 - 2 - 2 - B)

 R11 : 2K2 (2 - 2 - 2 - B)

 R12 : 2K2 (2 - 2 - 2 - B)

 R13 : 2K2 (2 - 2 - 2 - B)

 R14 : 2K2 (2 - 2 - 2 - B)

 R15 : 100 (1 - 0 - 1 - B)

 R16 : 100 (1 - 0 - 1 - B)

 R17 : 100 (1 - 0 - 1 - B)

 R18 : 100 (1 - 0 - 1 - B)

 R19 : 100 (1 - 0 - 1 - B)

 R20 : 100 (1 - 0 - 1 - B)

 R21 : 100 (1 - 0 - 1 - B)

3. 1/4W Resistors

R...

 C1 : 10nF (103)

 C2 : 100nF (104)

 C3 : 100nF (104)

 C4 : 100nF (104)

5. Capacitors

 IC1 : 8p

 IC2 : 14p

 IC3 : 28p

4. IC socket. Watch the

position of the notch!

 J : 5x

1. Jumpers

 D1 : 1N4148

 D2 : 1N4148

 D3 : 1N4148

 D4 : 1N4148

 D5 : 1N4148

 D6 : 1N4148

 D7 : 1N4148

 D8 : 1N4148

 D9 : 1N4148

 D10 : 1N4148

 D11 : 1N4148

 D12 : 1N4148

 D13 : 1N4007

 D14 : 1N4007

 D15 : 1N4007

 D16 : 1N4007

2. Diodes. Watch the polarity !

D. . .

CAT HODE

Construction

7. PCB tabs.

 RV1 : 1M

6. Trimmer

 SW1

11. Push button

12. LEDs. Watch the polarity!

LD...

CATHODE

23mm

0.9"

23mm

 LD1

 LD2

 LD3

 LD4

 LD5

 LD6

 LD7

 L1

 L2

 L3

 L4

 L5

 L6

 L7

 N

 SIG IN.

 OSC. OUT

 J1 (X2)

 RST

 T1 : BC547

 T2 : BC547

 T3 : BC547

 T4 : BC547

 T5 : BC547

 T6 : BC547

 T7 : BC547

8. Transistors.

 C5 : 1µF

 C6 : 1µF



C7 : 1000µF

9. Electrolytic Capacitors.

Watch the polarity !

C...

 VR1 : UA7805

10. Voltage regulator.

VR...



TR1 : TIC206M

 TR2 : TIC206M



TR3 : TIC206M



TR4 : TIC206M



TR5 : TIC206M

 TR6 : TIC206M



TR7 : TIC206M

13. Triacs

Red

TR...

 IC1 : NE555

 IC2 : CD4024

 IC3 : VK5201

(programmed Eeprom 2764C25)

15. ICs. Watch the position

of the notch!

 SW2 : 1p

14. Switch

SW...

Construction

 SW3

The 12-position rotary switch SW3 must be configured for 8 positions.

 Turn the switch all the way counterclockwise.

 Remove the nut and the lock washer

 Lift the stop washer and move it to position ‘8’

 Put the lock washer and nut back in place

16. Rotary switch.

SW...

1112

654

Nut

Internal Tooth

Lock Washer

Stop washer

All wires of the output section must be at least 2.5mm².

Power supply wiring can be done with 0.5mm² wire.

 Use fuse ratings as indicated on the connection examples.

Put an extra layer of solder on all tinned PCB tracks, to improve their current handling capabilities.

 This unit is suitable for use with resistive loads, such as regular incandescent light bulbs.

 The unit is not suitable for use with transformer operated lighting or fluorescent lighting.

17. ASSEMBLY, HOOK-UP AND USE

Assembly, Hook-up & Use

 Attention : There is no transformer isolating this circuit from the mains.

Therefore, all parts of the PCB carry a potentially lethal voltage. The circuit

must be mounted in an adapted enclosure according to the applicable norms,

so that no live parts can be touched or present any other danger.

Hook-up of one unit : Hook-up the unit as shown in the diagram 1.0.

To use the internal speed adjustment, connect ‘OSC OUT’ with ‘SIG IN’ by means of a wire jumper. A external

5V CMOS clock signal (e.g generated by a beat detector), can be connected between GND and SIG. IN.

Assembly, Hook-up & Use

L7 L6 L5 L4 L3 L2 L1

10A

FUSE

50mA

FUSE

MAINS

SLOW

7.5...9VAC

0.25A

7.5...9V

SIG. IN

RST

OSC. OUT

GND

RESET

BANK

SELECT

PROGRAM SELECT

1.5mm

0.5mm

1.5mm

K5201

FIG. 1.0

Cascading of two units :

Two units can be hooked-up in cascade configuration, to create a 14 -channel lightshow. Hook-up both

units as shown in the diagram.

The ‘RESET’ button of the slave unit can be omitted. It is very important that each unit gets its own power

supply transformer.

Assembly, Hook-up & Use

L4 L3 L2 L1

20A

FUSE

50mA

FUSE

MAINS

SLOW

7.5...9VAC

0.25A

7.5...9V

SIG. IN

RST

OSC. OUT

RESET

BANK

SELECT

PROGRAM SELECT

2.5mm

0.5mm

2.5mm

K5201

OSC. OUT

SIG. IN

RST

RESET

BANK

SELECT

7.5.. .9V

PROGRAM SELECT

K5201

2.5mm

L1L2L3L4L5L6L7

MASTER SLAVE

0.5mm

7.5...9VAC

0.25A

0.5mm

SLOW

50mA

FUSE

L7 L6 L5

FIG. 2.0

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