Vega VEGASWING 61 Manual de usuario

Operating Instructions

VEGASWING 61, 63 with oscillator

SW E60N (EX)

2VEGASWING 61, 63 - N

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Contents

Safety information ........................................................................ 2

Note Ex area ................................................................................ 2

1 Product description .................................................................. 3

2 Function and application ........................................................ 4

2.1 Principle of operation ........................................................... 4

2.2 Measuring system ............................................................... 4

3 Types and versions ................................................................... 5

3.1 Overview .............................................................................. 5

3.2 Technical data ....................................................................... 6

3.3 Dimensions ......................................................................... 10

4 Mounting ................................................................................... 12

4.1 VEGASWING ...................................................................... 12

5 Electrical connection .............................................................. 16

5.1 VEGASWING 61 and 63 .................................................... 16

6 Set-up ........................................................................................ 17

6.1 VEGASWING 61 and 63 .................................................... 17

6.2 Function chart ..................................................................... 19

Safety information

Please read this manual carefully, and also take

note of country-specific installation standards

(e.g. the VEGA regulations in Germany) as well

as all prevailing safety regulations and acci-

dent prevention rules.

For safety and warranty reasons, only quali-

fied VEGA personnel must carry out any inter-

nal work on the instruments, apart from that

involved in normal installation and electrical

connection.

Note Ex area

Please note the attached safety instructions,

containing important information on installation

and operation in Ex areas.

These safety instructions are part of the oper-

ating instructions manual and come with the Ex

approved instruments.

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Product description

1 Product description

VEGASWING 61 and 63

VEGASWING 61/63 vibrating level switches

are used for level detection of liquids.

Typical applications are overfill and dry run

protection. Using a tuning fork with a length

of only 40 mm, VEGASWING 61 opens up

new areas of application, e.g. in pipelines

from DN 25. Power supply and output signal

correspond to the Namur interface acc. to

IEC 60947-5-6 (EN 50227).

VEGASWING series 60 vibrating level

switches detect levels of liquids with a vis-

cosity of 0.1 … 10.000 mPa s and a density

of ≥0.5 g/cm3. Modular construction enables

their use in vessels, tanks and pipelines.

Thanks to its simple and rugged measuring

system, VEGASWING is virtually unaffected

by the chemical and physical properties of

the liquid. It does its job even under unfa-

vourable conditions such as turbulences, air

bubbles, foam generation, buildup, strong

external vibration or constantly changing

products.

• Tuning fork with only 40 mm length.

• Thread from ¾ and flanges from DN 25

(ANSI 1").

• Process temperature -50°C ... +250°C

without shock limitation.

• Insensitive to external vibration.

• Process pressure up to 64 bar.

• Also ECTFE or PFA coated or enamelled.

• Viscosity 0.1 ... 10000 mPa s.

• Density range 0.5 g/cm3… 2.5 g/cm3.

• NAMUR output.

• Ex-Zone 0/1

ATEX II 1G or 1/2G EEx ia IIC T6

ATEX II 1/2G or 2G EEx d IIC T6

• Overfill protection acc. to WHG.

• Integrated fault monitoring.

• Fixed, exactly reproducible switching

point.

• Switching point visible with closed instru-

ment (LED).

• Set-up without adjustment.

• Installation in any position.

• Min. or max. mode.

4VEGASWING 61, 63 - N

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Function and application

2 Function and application

2.1 Principle of operation

VEGASWING vibrating level switches detect

levels in almost all liquids.

Viscosity: 0.1 ... 10.000 mPa s

Density: 0.5 ... 2.5 g/cm3

VEGASWING measuring principle

The tuning fork is piezoelectrically energised

and vibrates at its mechanical resonance

frequency of approx. 1200 Hz. The piezo-

electric elements are fastened mechanically

and are therefore not subject to temperature

shock limitations. When the tuning fork is

submerged in the product, the frequency

changes. This change is detected by the

integrated oscillator and converted into a

switching command.

The integrated fault monitoring detects:

- interruption of the connection cable to the

piezoelectric elements

- extreme wear on the tuning fork

- break of the tuning fork

- absence of vibration.

In case of failure, a defined current

(≤1.0 mA) is impressed on the cable to the

NAMUR amplifier.

Compact instrument with NAMUR

output

The oscillator delivers as output signal a

current jump acc. to IEC 60947-5-6. The

switching signal is further processed via

complementary NAMUR processing sys-

tems, e.g. PLC input card or remote I/O.

2.2 Measuring system

Level detection of liquids with NAMUR

compact instrument

Measuring system with VEGASWING as NAMUR

compact instrument

A measuring system consists of:

- a VEGASWING vibrating level switch with

integrated oscillator SW E60N

- a NAMUR amplifier acc. to IEC 60947-5-6

(EN 50 227 / DIN 19 234).

VEGASWING 61, 63 - N 5

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3 Types and versions

3.1 Overview

6161

61 6363

6363

63 6161

6161

61 6363

6363

Versionersion

ersionersion

ersion ExDExD

ExDExD

ExD ExDExD

ExDExD

ExD

Standard (fixed installation length) • •

Tube version • •

Approvals (SW E60N)

Ex-Zone 0 acc. to ATEX 100a II 1G or 1/2G EEx ia IIC T6 • •

Ex-Zone 0 acc. to ATEX 100a II 1/2G or 2G EEx d IIC T6 • •

Overfill protection acc. to WHG • • • •

Mechanical connection

G¾A ••••

¾ NPT • • • •

G 1 A • • • •

1NPT ••••

Flange from DN 25, ANSI 1" • • • •

Tri-Clamp 1" • • • •

Tri-Clamp 1½" • • • •

Bolting DN 40 • • • •

Tuchenhagen Varivent • • • •

Tuning fork material

1.4435 (316 L) • • • •

2.4610 (Hastelloy C4) • • • •

Material, mechanical connection

1.4435 (316 L) • • • •

2.4610 (Hastelloy C4) • • • •

CoatingCoating

Coating

ECTFE (Halar) • • • •

PFA • • • •

Enamel • • • •

Oscillator

Two-wire output (SW E60N) NAMUR acc. to IEC 60947-5-6 • • • •

Adapters

Temperature adapter 1.4435 (316 L) up to 250°C • • • •

Gastight leadthrough • •

Types and versions

6VEGASWING 61, 63 - N

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3.2 Technical data

VEGASWING 61 and 63

Housing

Housing material PBT (Polyester),

Aluminium (plastic coated)

Protection IP 66 and IP 67 (meets both requirements)

Cable entry 2 x M20 x 1.5 or 2 x ½ NPT

Terminals max. 1 x 1.5 mm2

Adapters

Gastight leadthrough (option)

- material 1.4435 (316 L) / glass

- leakage rate < 10-6 mbar l/sec

- pressure resistance PN 64

Temperature adapter (option)

- material 1.4435 (316 L)

Process fitting

Thread G¾A, ¾ NPT, G 1 A or 1" NPT PN 64

- material 1.4435 (316 L) or 2.4610 (Hastelloy C4)

Flanges DIN from DN 25 and ANSI ab 1"

- material 1.4435 (316 L), 1.4435 (316 L) with Hastelloy C4

coating, enamelled steel, 1.4435 (316 L)

ECTFE or PFA coated

Hygienic fittings

- material 1.4435 (316 L)

- bolting DN 40 PN 40

- Tri-Clamp 1", 1½ " PN 10

- conus DN 25 PN 40

- Tuchenhagen Varivent DN 50 PN 10

Supplied process seal Klingersil

Extension tube (VEGASWING 63)

Material 1.4435 (316 L), 2.4610 (Hastelloy C4),

Hastelloy C4 enamelled

1.4435 (316 L) with ECTFE or PFA coating

Length

- 1.4435 (316 L), 2.4610 (Hastelloy C4) 80 mm … 6000 mm

- Hastelloy C4 enamelled 80 mm … 1500 mm

- 1.4435 (316 L) ECTFE coated 80 mm … 3000 mm

- 1.4435 (316 L) PFA coated 80 mm … 3000 mm

Types and versions

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Types and versions

Tuning fork

Material 1.4435 (316 L), 2.4610 (Hastelloy C4),

2.4610 Hastelloy C4 enamelled,

1.4435 (316 L) with ECTFE or PFA coating

Coating thicknesses

- ECTFE approx. 0.5 … 0.8 mm

- PFA approx. 0.3 … 0.5 mm

- enamel approx. 0.8 mm

High voltage test (enamel) max. 5 KV

Surface quality (option)

- standard Ra ≤3.2 µm

- hygienic version (3A) Ra ≤0.8 µm

Weight

Basic weight

- with Aluminium housing approx. 980 g

- with plastic housing approx. 480 g

Tube extension (VEGASWING 63A) approx. 0.11 kg/m

Product

Viscosity

- dynamic 0.1 … 10.000 mPa s

(requirement: with density 1)

Density 0.7 … 2.5 g/cm3

(0.5 … 0.7 g/cm3by switching over)

Ambient conditions

Ambient temperature on the housing -40°C … 70°C

Storage and transport temperature -40°C … 80°C

Process temperature -50°C … 150°C

Process temperature with temperature

adapter (option)

- uncoated -50°C … 250°C

- enamelled -50°C … 200°C

Temperature shock without limitation

Process pressure

Process pressure max. 64 bar

depending on the mechanical connection

40˚C

0˚C

-50˚C

70˚C

50˚C 100˚C0˚C

-40˚C

150˚C 200˚C 250˚C

Permissible ambient temperature

Process tempera-

ture

With temperature adapter

8VEGASWING 61, 63 - N

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Types and versions

Function

Modes min. rising characteristics (High current with

submersion)

max. falling characteristics (Low current with

submersion)

NAMUR output switchable

to falling or rising characteristics

Integration time approx. 500 ms

Frequency approx. 1200 Hz

Hysteresis approx. 2 mm with vertical installation

Control lamp

- SW E60N single colour LED

red ≥2.2 mA = High current

dark ≤1.0 mA = Low current

red flashing ≤1.0 mA = failure

CE conformity

VEGASWING 61 and 63 vibrating level switches meet the protective regulations of EMC

(89/336/EWG) and NSR (73/23/EWG). Conformity has been judged acc. to the following

standards:

EMC Emission EN 61 326/A1: 1998 (class B)

Susceptibility EN 61 326/A1: 1998

NSR EN 61 010 - 1: 1993

Oscillators

Two-wire NAMUR output (SW E60N)

Power supply (standard characteristics) for connection to amplifier acc. to NAMUR

IEC 60947-5-6, approx. 8.2 V

- open circuit voltage UO~ 8.2 V

- short-circuit current IU~ 8.2 mA

Output two-wire NAMUR output

Required processing system NAMUR processing system acc. to

IEC 60947-5-6

(EN 50 227 / DIN 19 234)

Current consumption

- falling characteristics ≥2.2 mA uncovered/≤1 mA covered

- rising characteristics ≤1 mA uncovered/≥2.2 mA covered

- fault signal ≤1 mA

Protection class II

Overvoltage category III

Modes falling or rising characteristics selectable on the

oscillator

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Approvals VEGASWING 61 and 63

Water Resources Law (WHG)

Approval as part of an overfill protection system acc. to the Water Resources Law (WHG)

Ambient temperature on the housing -40°C … 70°C

Process temperature -50°C … 150°C

- test report VEGASWING 61 EX and 63 EX with

oscillator SW E60N EX and

suitable signal conditioning instrument

- with temperature adapter up to 250°C

Process pressure max. 64 bar

Explosion protection VEGASWING 61 EX0, 63 EX0

Certificate EC type approval certificate acc. to ATEX 100 a

Flame proofing ATEX II 1/2G EEx d IIC T6

ATEX II 1G or 1/2G or 2G EEx d IIC T6

Permissible application range Ex Zone 0

Ambient temperature depending on

temperature class and Ex-Zone: see safety instructions

Electrical safety-relevant

characteristics: see safety instructions

Types and versions

10 VEGASWING 61, 63 - N

25470-EN-030707

3.3 Dimensions

VEGASWING 61

Types and versions

156

(

*123

)

()

0x1

~ 11

(

*123

)

()

112 (*123)

()

NPT

M20x1

NPT

Conus DN 25 Bolting DN 40 Flange DN 25 PN 40

Thread

G¾A or ¾ NPT Tri-Clamp 1½"

Temperature adapter of

1.4435 (316 L) (option)

in conjunction with thread

L = 180 mm

Aluminium housing

Plastic hous-

ing

Switching

point1)

Gastight leadthrough of 1.4435

(316 L) (option), length with

thread 37 mm

Stainless steel

housing

* with display

1) Also in version with switching point extension to VEGASWING 81A.

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