Trumpf TruTool S 450 Manual de usuario
Operator's manual
english
TruTool S 450 (1A1)
2 Safety E465EN_04.DOC
Table of contents
1. Safety ..................................................................................3
2. Description .........................................................................5
2.1 Correct use ..........................................................................6
2.2 Technical data TruTool S 450 .............................................7
3. Tool assembly....................................................................8
3.1 Changing the stroke rate .....................................................8
3.2 Configuring workstation (optional) .......................................9
3.3 Selecting the blade ............................................................11
3.4 Setting the cutting clearance .............................................13
Cutting clearance..........................................................14
3.5 Setting the height of the moving cutter blade ....................15
4. Operation..........................................................................17
Working with the TruTool S 450 ...................................18
5. Maintenance .....................................................................19
5.1 Replacing carbon brushes.................................................21
5.2 Changing the blade............................................................21
Turning the moving cutter blade over or
replacing it ....................................................................21
Turning the fixed cutter blade over or replacing
it ....................................................................................21
6. Wearing parts...................................................................22
7. Original accessories........................................................23
8. Options .............................................................................23
Warranty
Replacement parts list
Addresses
E465EN_04.DOC Safety 3
1. Safety
¾Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
¾Read the Operator's Manual and the safety instructions
(Material number 125699, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
¾The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
should be adhered to.
Danger
Lethal danger due to electric shock!
¾Remove the plug from the plug socket before undertaking any
maintenance work on the machine.
¾Check the plug, the cable and the machine for damage each
time before the appliance is used.
¾Keep the machine dry and do not operate in damp rooms.
¾When using the electric tool outside, connect the fault current
(FI) protective switch with a maximum breaking current of
30 mA.
Warning
Danger of injury possible due to improper handling!
¾When working with the machine, wear safety glasses, hearing
protection, protective gloves and work shoes.
¾Do not plug in the plug unless the machine has been
switched off. Pull out the mains plug after use.
Warning
Risk of injury to the hands!
¾Do not place your hand into the processing line.
¾Use both hands to hold the machine.
USA/CAN
Rest of the world
4 Safety E465EN_04.DOC
Caution
Damage to property possible due to improper handling!
The machine will be damaged or destroyed.
¾Do not use the power cord to carry the machine.
¾Always guide the electric cord away from the back of the
machine and do not pull it across sharp edges.
¾Arrange for start-ups and checks on manual electric tools to
be carried out by a trained specialist. Only used the original
accessories provided by TRUMPF.
Warning
Risk of injury from chip!
¾Use chip deflector.
E465EN_04.DOC Description 5
2. Description
9
14
10
12
13
11
8
5
6
7
4
2 13
1 Fixed blade carrier
2 Adjusting screw
3 Fixing screw for fixed cutter
blade
4 Fixed cutter blade
5 Fixing screw for moving cutter
blade
6 Thread for fastening the traction
eyelet (optional)
7 Moving cutter blade
8 Ram
9 Axis
10 On/Off switch
11 Handle
12 Speed controller
13 Red indicator light (LED) "Motor
overload"
14 Chip deflector (hand protection)
Fig. 28483
6 Description E465EN_04.DOC
2.1 Correct use
Warning
Risk of injury!
¾For processing and materials, only use machines which are
named in "Correct use".
The TRUMPF portable shears TruTool S 450 are an electric hand
tool used for the following applications:
•Chip-free slitting and edge-planing of plate-shaped workpieces
made of steel, aluminium, non-ferrous heavy metals and
plastic.
•Production of straight or curved exterior and interior cutouts.
•Slitting along scribed lines.
•Slitting of coils.
E465EN_04.DOC Description 7
2.2 Technical data TruTool S 450
Rest of the world USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
•Steel
400 N/mm²
•Steel
600 N/mm²
•Steel
800 N/mm²
•Aluminium
250 N/mm²
4.5 mm
(Coil 4.0
mm)
3.5 mm
(Coil 3.0
mm)
2.5 mm
(Coil 2.0
mm)
5.0 mm
4.5 mm
(Coil 4.0
mm)
3.5 mm
(Coil 3.0
mm)
2.5 mm
(Coil 2.0
mm)
5.0 mm
4.5 mm
(Coil 4.0
mm)
3.5 mm
(Coil 3.0
mm)
2.5 mm
(Coil 2.0
mm)
5.0 mm
0.179 mm
(Coil 0.157
in)
0.138 in
(Coil 0.12 in)
0.1 in
(Coil 0.079
in)
0.2 in
Working speed 4-6 m/min 4-6 m/min 4-6 m/min 13-20 ft/min
Nominal power
consumption
1400 W 1200 W 1140 W 1200 W
Stroke rate with
idle run
1640/min 1480/min 1480/min 1480/min
Weight 6.2 kg 6.2 kg 6.2 kg 13.8 lbs
Start hole
diameter
75 in 75 in 75 in 2.95 in
Smallest radius 35 mm
(right)
25 mm (left)
35 mm
(right)
25 mm (left)
35 mm
(right)
25 mm (left)
1.38 in
(right)
0.984 in (left)
Protective
insulation
Class II Class II Class II Class II
Technical data
Noise and vibration Measured values in accordance
with EN 50144
A-weighted sound level Typically 86 dB (A)
A-weighted acoustic power level Typically 94 dB (A)
Hand-arm vibration Typically less than or equal to
2.7 m/s²
Measured values for noise and vibration
Note
The measured values specified above may be exceeded while
working.
Table 1
Table 2
8 Tool assembly E465EN_04.DOC
3. Tool assembly
3.1 Changing the stroke rate
1
1 Setting wheel for speed
controller on motor
Speed controller
¾Rotate the setting wheel for the speed controller counter-
clockwise.
Reducing the number of strokes improves the quality of the work
•for precise machining along scribed lines.
•for machining radiuses.
•for machining steel with a tensile strength > 400 N/mm²
(improved service life).
Fig. 27948
Reducing the stroke rate
E465EN_04.DOC Tool assembly 9
3.2 Configuring workstation (optional)
Danger
Possible lethal danger due to electric shock!
¾Remove the plug from the plug socket before undertaking any
maintenance work on the machine.
¾Check the plug, the cable and the machine for damage each
time before the appliance is used.
¾Keep the machine dry and do not operate in damp rooms.
¾When using the electric tool outside, connect the fault current
(FI) protective switch with a maximum breaking current of
30 mA.
Caution
Damage to property can result from improper operation!
¾Do not slide the workpiece into the machine until the machine
has been switched on and it has reached its full revolutions
per minute.
42
43 (2x) 41
A
S
44 (6x)
43
41 Casing
42 Front casing
43 Screw for fastening the machine
in the workstation
44 2x3 Screws for connecting the
casing
A Recess for the
On/Off switch
S Pedestal for the workstation
Work station
Fig. 17461
10 Tool assembly E465EN_04.DOC
Example: machining a workpiece
The workstation (Order No. 979371) in which the machine can be
fastened is used for machining small workpieces.
This workstation can be bolted down solidly through mounting
holes
¾to a table (workbench)
or
¾to a pedestal (Order No. 003677) with four screws.
1. Unscrew bow-handle and chip deflector.
2. Place machine in the casing (41).
3. Use the screws (43 and 44) to secure the machine and the
forward casing tightly in the casing.
Fig. 17464
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