Trek FUEL EXE 2023 Manual de usuario

2023 FUEL EXE

SERVICE MANUAL

Rev 3 January 2023

2023 Fuel EXe

Contents

2023 FuelExe

Specications

Chainline (1x only)

55mm

Chainring (1x only)

Minimum Maximum

30T 34T Round

Oval rings of any size are not recommended as they will

affect motor performance.

Rear brake mount

Minimum Maximum

180mm, direct mount Adaptable to 203mm

Maximum tire size

29" x 2.5"

Notice: Measurements of actual tires may vary. Always

verify there is sufcient clearance between the tire and

the frame. Improper tire size could damage the bicycle

frame. Trek recommends 6mm clearance above and on

the sides of the tire.

Seat post

WARNING

Always follow the seatpost manufacturer’s minimum

insertion recommendation. Failure to follow the recom-

mendation could cause damage to the seatpost and

result in injury to the rider.

Minimum insertion 75mm

Maximum insertion

Small 190mm

Medium 225mm

Large 250mm

Extra Large 285mm

Seat tube inside diameter 22.5mm

Seat tube post clamp outer diameter 39.7mm

Fork

WARNING

Exceeding the recommended maximum fork length could

damage the bicycle and result in injury to the rider.

Travel

Sag

Axle to Crown

Frame/Size Axle to Crown (mm) Travel(mm)

S, M, ML, L, XL Recommended 557 150

Maximum 567 160

Recommended sag: Refer to the suspension setup card

included with your bike or the suspension calculator at

Trekbikes.com/suspension-calculator.

TK_Fuel_Ex-e_ServiceManual_MY23.indd 18TK_Fuel_Ex-e_ServiceManual_MY23.indd 18 4/11/2022 4:17:10 PM4/11/2022 4:17:10 PM

Safety Main pivot and

chainstay

Guards and water

bottle mounts

Drive unit and

cranks

Battery Specications

Derailleur hanger Rear shock Remote, display, and

Smart Box

Adjust the

compensation

screws

Remove and install

the battery

Active Braking

Pivot (ABP)

Adjust the

geometry

Charge port cover Re-installing the

cranks

Ride the bike

without the battery

Rocker pivot and

seatstay

Brake, derailleur,

and dropper post

routing

Wiring harness and

cable tray organizer

Speed sensor Connect lights to

the TQ Smart Box

2023 Fuel EXe

Safety

WARNING

Properly tighten hardware

Always tighten hardware to the specied torque.

Over-tightening hardware could deform or break the

hardware or components. Under-tightening hardware

could cause hardware or components to become loose.

Either situation could damage the bicycle and result in

injury to the rider.

WARNING

Reapply threadlocker

All reused-fasteners with pre-applied threadlocker must

be cleaned with isopropyl alcohol and have new thread-

locker applied before re-assembly. If threadlocker is not

applied, the fasteners may loosen which could damage

the bicycle and result in injury to the rider.

Legend

Apply grease

Do not apply grease

Apply threadlocker

Nm Torque

Hex tool

Torx tool

Drift size

Zip tie

2023 Fuel EXe

Derailleur hanger

25Nm

1Derailleur hanger

– W5271425

2Washer, 30mm

3Bolt

Tools

• 8mm hex tool

• Torque wrench (left-hand thread) with 8mm hex bit

WARNING

Do not apply grease to the derailleur hanger or bolt.

This bicycle frame is designed to use a Universal Derailleur

Hanger (UDH).

NOTICE: The washer is frame-specic. Install only the

washer size specied.

NOTICE: Do not over-tighten. Over-tightening the bolt

could cause the hanger to break.

For additional information about the UDH, refer to the

SRAM user manual at sram.com.

2023 Fuel EXe

Active Braking Pivot (ABP)

10Nm

15Nm

NOTICE: Thread

must be at least

12.7mm

184mm

20x30 20x30

12.7mm

1Lever — W573860

2Thru axle — W583469

— W5272776

3Non-driveside ABP bolt —

W5251141

4Retaining ring — W5251279

5Bearings — W5256340

6ABP Non-driveside guide nut —

W5269707

7Spacers (for use with carbon frame

only) — W583422

Tools

• Bearing press

• Cassette lockring tool

• Grease

• Threadlocker

2023 Fuel EXe

Rocker pivot and seatstay

Important: Install driveside

bearing rst.

Torque order

Important: Loosely tighten all screws and bolts, then torque

in the order shown below. To achieve proper torque on all

bolts, rocker link pinch bolts (8) must be torqued last.

8Nm

4mm

12x21

8Nm

4mm

12x21

5Nm

4mm

1Screws — W5270150

2Concave washers — W5270027

3Bearings — W5256341

4Hat style washers — W5270030

5Mino link nuts — W5270028

6Frame spacers — W290057

7Rocker pivot axle — W5271369

8Rocker link pinch bolts — W5256244

9Seatstay — 40468

Search trekbikes.com to nd the color-matched

part for your bike.

Tools

• Bearing press

• 4mm hex wrench

• Torque wrench with 4mm hex bit

• Grease

• Threadlocker

8Nm

17Nm

5Nm

Non-drive sideDrive side

2023 Fuel EXe

Main pivot and chainstay

17x26

15Nm

5mm

Important: Install driveside

bearing rst

5mm

1Main pivot axle — W5270022

2Frame spacers — W440921

3Bearings — W5256338

4Main pivot sleeve — W600642

5Concave washers — W5270024

6Screws — W5270149

7Chainstay — 40466

Search trekbikes.com to nd the color-matched

part for your bike.

Tools

• Bearing press

• 5 mm hex tool

• Torque wrench with 5mm hex bit

• Grease

• Threadlocker

2023 Fuel EXe

Rear shock hardware and dimensions

Shock Dimensions

Eye-to Eye-length: 205mm

Stroke length: 60mm

Upper width: 54mm x 10mm

Lower width: 40mm x 8mm

15Nm

6mm

12x21

6mm

17Nm

12x21

6mm

17Nm

1Upper bolts, M10 x 1 x 19mm — W5270031

2Bearings — W5256341

3Hat-style washers — W5270030

4Nut — W286347

— 5272748

5Lower bolt, M8 x 1 x 60mm

Tools

• Bearing press

• 6mm hex wrenches

• Torque wrench with 6mm bit

• Grease

• Threadlocker

Setup

Recommended sag: 30%, 18mm

Refer to the suspension setup card included with your bike

or the suspension calculator at

trekbikes.com/suspension-calculator.

For recommended rebound settings refer to the suspen-

sion calculator at trekbikes.com/suspension-calculator.

2023 Fuel EXe

Adjust the geometry

Flip the Mino link to change the bike’s geometry to t your riding style or the terrain.

Steeper head tube angle Slacker head tube angle

Mino link in the high position Mino link in the low position

• Pulls in the front fork for quicker steering

• Raises the bottom bracket for improved climbing

• Pushes the head tube angle back 0.5° and pushes out the

front fork for slower steering that is more stable at high speed

• Lowers the bottom bracket up to 9mm for more stability

Tools

• 4mm hex tool

• Torque wrench with 4mm hex bit

Loosen

Torque 8Nm

Loosen

Flip Flip

Torque 8Nm

Drive sideNon-drive side

2023 Fuel EXe

Brake, derailleur, and dropper post routing

1Dropper post cable

1. Remove the battery cover, access cover and

battery (See Remove and install the battery on

page 19.

2. Route the cable from the bottom up through the

seat post and up through the cable tray in the

down tube.

2Brake hose

1. Remove the display from the top tube for easier

access.

2. Route the brake hose back to front.

3Derailleur cable housing

1. Remove the display from the top tube for easier

access.

2. Route the cable housing back to front.

4Speed sensor cable

5Exit guide — W519232

6Bolts — W532763



Zip tie

52.5

0.5Nm

2.5

0.5Nm

Cable tunnels

Dropper post cable routing

(See pages 9 and 11 for part information)



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