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A

I

N

TR

O

DUCT

IO

N

2

T

h

i

s

m

anua

l

c

on

s

i

s

t

s

of the fo

ll

o

wi

ng 11

s

e

c

t

i

on

s

:

A

B

C

D

E

F

G

H

I

J

K

N

o.

G

R

O

UND

POI

NT

S

OVE

R

ALL

ELE

CTR

I

C

AL

W

I

R

I

N

G

D

IAG

R

A

M

SYS

T

E

M

C

I

RCU

I

T

S

I

ND

EX

PO

W

E

R

SO

URC

E

(C

u

rr

ent

Fl

o

w

C

ha

r

t

)

ELE

CTR

I

C

AL

W

I

R

I

N

G

R

O

UT

I

N

G

R

ELAY LO

C

A

T

IO

N

S

GLOSSA

R

Y O

F

T

E

RM

S A

ND

SY

M

BOLS

ABB

R

EVIA

T

IO

N

S

TR

O

U

BLE

-

S

H

OO

T

I

N

G

H

O

W

T

O

U

SE

TH

IS

M

A

NU

AL

I

NTR

O

DUCT

IO

N

I

ND

EX

Se

c

t

i

on

D

e

sc

ri

pt

i

on

Inde

x

of the

c

ontent

s

of th

i

s

m

anua

l

.

B

ri

ef e

x

p

l

anat

i

on of ea

c

h

s

e

c

t

i

on.

In

s

t

r

u

c

t

i

on

s

on ho

w

to u

s

e th

i

s

m

anua

l

.

D

e

sc

ri

be

s

the ba

s

i

c

i

n

s

pe

c

t

i

on p

r

o

c

edu

r

e

s

fo

r

e

l

e

c

t

ri

c

a

l

c

ir

c

u

i

t

s

.

D

ef

i

ne

s

the abb

r

e

v

i

at

i

on

s

u

s

ed

i

n th

i

s

m

anua

l

.

D

ef

i

ne

s

the

sy

m

bo

l

s

and fun

c

t

i

on

s

of

m

a

j

o

r

pa

r

t

s

.

Sho

w

s

po

s

i

t

i

on of the E

l

e

c

t

r

on

i

c

C

ont

r

o

l

U

n

i

t,

R

e

l

a

ys

,

R

e

l

a

y

B

l

o

ck

, et

c

.

T

h

i

s

s

e

c

t

i

on

i

s

c

l

o

s

e

l

y

r

e

l

ated to the

sys

te

m

c

ir

c

u

i

t.

D

e

sc

ri

be

s

po

s

i

t

i

on of Pa

r

t

s

C

onne

c

to

r

s

, Sp

li

c

e po

i

nt

s

, G

r

ound po

i

nt

s

, et

c

.

T

h

i

s

s

e

c

t

i

on

i

s

c

l

o

s

e

l

y

r

e

l

ated to the

sys

te

m

c

ir

c

u

i

t.

D

e

sc

ri

be

s

po

w

e

r

d

i

s

t

ri

but

i

on f

r

o

m

the po

w

e

r

s

upp

l

y

to

v

a

ri

ou

s

e

l

e

c

t

ri

c

a

l

l

oad

s

.

Inde

x

of the

sys

te

m

c

ir

c

u

i

t

s

.

E

l

e

c

t

ri

c

a

l

c

ir

c

u

i

t

s

of ea

c

h

sys

te

m

a

r

e

s

ho

w

n f

r

o

m

the po

w

e

r

s

upp

l

y

th

r

ough

g

r

ound po

i

nt

s

.

Wiri

ng

c

onne

c

t

i

on

s

and the

ir

po

s

i

t

i

on

s

a

r

e

s

ho

w

n and

c

l

a

ss

i

f

i

ed b

y

c

ode a

cc

o

r

d

i

ng to the

c

onne

c

t

i

on

m

ethod.

(R

efe

r

to the

s

e

c

t

i

on,

“H

o

w

to u

s

e th

i

s

m

anua

l”)

.

T

he

“

S

ys

te

m

Out

li

ne

”

and

“

Se

r

v

i

c

e

Hi

nt

s

”

u

s

efu

l

fo

r

t

r

oub

l

e

s

hoot

i

ng a

r

e

a

l

s

o

c

onta

i

ned

i

n th

i

s

s

e

c

t

i

on.

Sho

w

s

g

r

ound po

s

i

t

i

on

s

of a

ll

the pa

r

t

s

de

sc

ri

bed

i

n th

i

s

m

anua

l

.

P

r

o

v

i

de

s

c

ir

c

u

i

t d

i

ag

r

a

m

s

s

ho

wi

ng the

c

ir

c

u

i

t

c

onne

c

t

i

on

s

.

3

H

O

W

T

O

U

SE

TH

IS

MANUAL

B

T

h

i

s

m

anua

l

p

r

o

v

i

de

s

i

nfo

rm

at

i

on on the e

l

e

c

t

ri

c

a

l

c

ir

c

u

i

t

s

i

n

s

ta

ll

ed on

v

eh

i

c

l

e

s

b

y

d

i

v

i

d

i

ng the

m

i

nto a

c

ir

c

u

i

t fo

r

ea

c

h

sys

te

m

.

T

he a

c

tua

l

wiri

ng of ea

c

h

sys

te

m

c

ir

c

u

i

t

i

s

s

ho

w

n f

r

o

m

the po

i

nt

w

he

r

e the po

w

e

r

s

ou

r

c

e

i

s

r

e

c

e

i

v

ed f

r

o

m

the batte

r

y

a

s

fa

r

a

s

ea

c

h g

r

ound po

i

nt.

(

A

ll

c

ir

c

u

i

t

d

i

ag

r

a

m

s

a

r

e

s

ho

w

n

wi

th the

s

wi

t

c

he

s

i

n the

O

FF

po

s

i

t

i

on.

)

W

hen t

r

oub

l

e

s

hoot

i

ng an

y

p

r

ob

l

e

m

, f

ir

s

t unde

r

s

tand the ope

r

at

i

on of the

c

ir

c

u

i

t

w

he

r

e the p

r

ob

l

e

m

w

a

s

dete

c

ted

(

s

ee S

ys

te

m

Cir

c

u

i

t

s

e

c

t

i

on

)

, the po

w

e

r

s

ou

r

c

e

s

upp

l

y

i

ng po

w

e

r

to that

c

ir

c

u

i

t

(

s

ee Po

w

e

r

Sou

r

c

e

s

e

c

t

i

on

)

, and the g

r

ound

po

i

nt

s

(

s

ee G

r

ound Po

i

nt

s

s

e

c

t

i

on

)

. See the S

ys

te

m

Out

li

ne to unde

r

s

tand the

c

ir

c

u

i

t ope

r

at

i

on.

W

hen the

c

ir

c

u

i

t ope

r

at

i

on

i

s

unde

r

s

tood, beg

i

n t

r

oub

l

e

s

hoot

i

ng of the p

r

ob

l

e

m

c

ir

c

u

i

t to

i

s

o

l

ate the

c

au

s

e.

U

s

e

R

e

l

a

y

Lo

c

at

i

on and E

l

e

c

t

ri

c

a

l

Wiri

ng

R

out

i

ng

s

e

c

t

i

on

s

to f

i

nd ea

c

h pa

r

t,

j

un

c

t

i

on b

l

o

ck

and

wiri

ng ha

r

ne

ss

c

onne

c

to

r

s

,

wiri

ng

ha

r

ne

ss

and

wiri

ng ha

r

ne

ss

c

onne

c

to

r

s

,

s

p

li

c

e po

i

nt

s

, and g

r

ound po

i

nt

s

of ea

c

h

sys

te

m

c

ir

c

u

i

t. Inte

r

na

l

wiri

ng fo

r

ea

c

h

j

un

c

t

i

on b

l

o

ck

i

s

a

l

s

o p

r

o

v

i

ded fo

r

bette

r

unde

r

s

tand

i

ng of

c

onne

c

t

i

on

wi

th

i

n a

j

un

c

t

i

on b

l

o

ck

.

Wiri

ng

r

e

l

ated to ea

c

h

sys

te

m

i

s

i

nd

i

c

ated

i

n ea

c

h

sys

te

m

c

ir

c

u

i

t b

y

a

rr

o

w

s

(

f

r

o

m

,to

)

.

W

hen o

v

e

r

a

ll

c

onne

c

t

i

on

s

a

r

e

r

equ

ir

ed,

s

ee the O

v

e

r

a

ll

E

l

e

c

t

ri

c

a

l

Wiri

ng

Di

ag

r

a

m

at the end of th

i

s

m

anua

l

.

*

T

he

sys

te

m

s

ho

w

n he

r

e

i

s

an

EXA

M

PLE O

N

LY. It

i

s

d

i

ffe

r

ent to the a

c

tua

l

c

ir

c

u

i

t

s

ho

w

n

i

n the SYS

T

E

M

C

I

RCU

I

T

S SE

C

T

IO

N

.

4

B

H

O

W

T

O

U

SE

TH

IS

MANUAL

5

B

I

:

J

un

c

t

i

on

B

l

o

ck

(

T

he nu

m

be

r

i

n the

c

ir

c

l

e

i

s

the

J

/B

N

o. and the

c

onne

c

to

r

c

ode

i

s

s

ho

w

n be

s

i

de

i

t

)

.

J

un

c

t

i

on B

l

o

cks

a

r

e

s

haded to

c

l

ea

rl

y

s

epa

r

ate the

m

f

r

o

m

othe

r

pa

r

t

s

.

A

:

S

ys

te

m

T

i

t

l

e

B

:

Ind

i

c

ate

s

a

R

e

l

a

y

B

l

o

ck

.

N

o

s

had

i

ng

i

s

u

s

ed and on

l

y

the

R

e

l

a

y

B

l

o

ck

N

o.

i

s

s

ho

w

n to d

i

s

t

i

ngu

i

s

h

i

t f

r

o

m

the

J

/B.

E

x

a

m

p

l

e: 1 Ind

i

c

ate

s

R

e

l

a

y

B

l

o

ck

N

o. 1.

C

:

Ind

i

c

ate

s

the

c

onne

c

to

r

to be

c

onne

c

ted to a

pa

r

t

(

the nu

m

e

r

a

l

i

nd

i

c

ate

s

the p

i

n

N

o.

)

E

x

p

l

anat

i

on of p

i

n u

s

e.

J

:

Ind

i

c

ate

s

the

wiri

ng

c

o

l

o

r

.

Wir

e

c

o

l

o

r

s

a

r

e

i

nd

i

c

ated b

y

an a

l

phabet

i

c

a

l

c

ode.

B

= B

l

a

ck

B

R

= B

r

o

w

n

G = G

r

een

G

R

= G

r

a

y

L = B

l

a

ck

LG = L

i

ght G

r

een

O = O

r

ange

P = P

i

n

k

R

=

R

ed

V = V

i

o

l

et

W

=

W

h

i

te

Y = Ye

ll

o

w

T

he f

ir

s

t

l

ette

r

i

nd

i

c

ate

s

the ba

s

i

c

wir

e

c

o

l

o

r

and the

s

e

c

ond

l

ette

r

i

nd

i

c

ate

s

the

c

o

l

o

r

of the

s

t

ri

pe.

D

:C

onne

c

to

r

C

o

l

o

r

C

onne

c

to

r

s

not

i

nd

i

c

ated a

r

e

mil

ky

w

h

i

te

i

n

c

o

l

o

r

:

E

:(

)

i

s

u

s

edto

i

nd

i

c

ate d

i

ffe

r

ent

wiri

ng and

c

onne

c

to

r

, et

c

.

w

hen the

v

eh

i

c

l

e

m

ode

l

, eng

i

ne t

y

pe, o

r

s

pe

c

i

f

i

c

at

i

on

i

s

d

i

ffe

r

ent.

F

:

Ind

i

c

ate

s

r

e

l

ated

sys

te

m

.

G

:

Ind

i

c

ate

s

the

wiri

ng ha

r

ne

ss

and

wiri

ng ha

r

ne

ss

c

onne

c

to

r

.

T

he

wiri

ng ha

r

ne

ss

wi

th

m

a

l

e te

rmi

na

l

i

s

s

ho

w

n

wi

th a

rr

o

w

s

(

)

.

E

x

a

m

p

l

e: L

-

Y

K

:

Ind

i

c

ate

s

a

wiri

ng Sp

li

c

e Po

i

nt

(C

ode

s

a

r

e

“

E

”

fo

r

the Eng

i

ne

R

oo

m

,

“

I

”

fo

r

the In

s

t

r

u

m

ent Pane

l

,

T

he Lo

c

at

i

on of Sp

li

c

e Po

i

nt I 5

i

s

i

nd

i

c

ated b

y

the

s

haded

s

e

c

t

i

on.

L

:

Page

N

o.

M

:

Ind

i

c

ate

s

a

s

h

i

e

l

ded

c

ab

l

e.

E

x

a

m

p

l

e:

N

:

Ind

i

c

ate

s

a g

r

ound po

i

nt.

T

he f

ir

s

t

l

ette

r

of the

c

ode fo

r

ea

c

h g

r

ound po

i

nt

(

s

)

i

nd

i

c

ate

s

the

c

o

m

ponent

’

s

l

o

c

at

i

on, e.g.

“

E

”

fo

r

the Eng

i

ne

C

o

m

pa

r

t

m

ent,

“

I

”

fo

r

the In

s

t

r

u

m

ent Pane

l

and Su

rr

ound

i

ng

a

r

ea, and

“

B

”

fo

r

the Bod

y

and Su

rr

ound

i

ng a

r

ea.

T

he f

ir

s

t

l

ette

r

of the

c

ode fo

r

ea

c

h

wiri

ng ha

r

ne

ss

and

wiri

ng

ha

r

ne

ss

c

onne

c

to

r(

s

)

i

nd

i

c

ate

s

the

c

o

m

ponent

’

s

l

o

c

at

i

on, e.g,

“

E

”

fo

r

the Eng

i

ne

C

o

m

pa

r

t

m

ent,

“

I

”

fo

r

the In

s

t

r

u

m

ent Pane

l

and Su

rr

ound

i

ng a

r

ea, and

“

B

”

fo

r

the Bod

y

and Su

rr

ound

i

ng

a

r

ea.

W

hen

m

o

r

e than one

c

ode ha

s

the f

ir

s

t and

s

e

c

ond

l

ette

r

s

i

n

c

o

mm

on, fo

ll

o

w

ed b

y

nu

m

be

r

s

(

e.g, I

H

1, I

H

2

)

, th

i

s

i

nd

i

c

ate

s

the

s

a

m

e t

y

pe of

wiri

ng ha

r

ne

ss

and

wiri

ng ha

r

ne

ss

c

onne

c

to

r

.

P

:

W

hen 2 pa

r

t

s

both u

s

e one

c

onne

c

to

r

i

n

c

o

mm

on, the pa

r

t

s

c

onne

c

to

r

na

m

e u

s

ed

i

n the

wir

e

r

out

i

ng

s

e

c

t

i

on

i

s

s

ho

w

n

i

n

s

qua

r

e b

r

a

ck

et

s

[ ].

O

:

Ind

i

c

ate

s

the p

i

n nu

m

be

r

of the

c

onne

c

to

r

.

T

he nu

m

be

ri

ng

sys

te

m

i

s

d

i

ffe

r

ent fo

r

fe

m

a

l

e and

m

a

l

e

c

onne

c

to

r

s

.

H

:

R

ep

r

e

s

ent

s

a pa

r

t

(

a

ll

pa

r

t

s

a

r

e

s

ho

w

n

i

n

sky

b

l

ue

)

.

T

he

c

ode

i

s

the

s

a

m

e a

s

the

c

ode u

s

ed

i

n

pa

r

t

s

po

s

i

t

i

on.

3

B

i

nd

i

c

ate

s

that

i

t

i

s

i

n

s

i

de

J

un

c

t

i

on B

l

o

ck

N

o. 3.

v

v

T

he p

i

n

s

s

ho

w

n a

r

e on

l

y

fo

r

the h

i

ghe

s

t g

r

ade, o

r

on

l

y

i

n

c

l

ude tho

s

e

i

n the

s

pe

c

i

f

i

c

at

i

on.

l

o

w

e

r

ri

ght

l

o

w

e

r

l

eft

(

b

l

ue

)

(

y

e

ll

o

w)

6

B

H

O

W

T

O

U

SE

TH

IS

MANUAL

W

I

T

H

T

H

E I

G

N

I

T

IO

N

S

W

T

URN

E

D

O

N

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T

H

E

CURR

E

N

T

F

LO

W

S

T

O

T

E

RM

I

NA

L

3

O

F

T

H

E PO

W

E

R

W

I

ND

O

W

M

AS

T

E

R

S

W

,

T

E

RM

I

NA

L

2

O

F

T

H

E PO

W

E

R

W

I

ND

O

W

C

O

N

T

R

OL

R

ELAY A

ND

T

E

RM

I

NA

L

8

O

F

T

H

E PO

W

E

R

W

I

ND

O

W

S

W

T

HR

O

U

G

H

T

H

E

D

OO

R

F

U

SE.

1.

DR

IVE

R

’S

W

I

ND

O

W

“

MANUA

L

U

P

”

OPE

RA

T

IO

N

B

Y

MA

S

T

E

R

S

W

H

OL

D

I

N

G

M

A

NU

AL S

W

(DR

IVE

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S

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O

N

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P

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POSI

T

IO

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LO

C

A

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E

D

I

N

PO

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E

R

W

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ND

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AS

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R

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ELAY.

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HU

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SI

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ELAY

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T

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O

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T

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C

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N

T

T

H

E

W

I

ND

O

W

.

R

ELEASI

N

G

T

H

IS S

W

,

T

H

E

R

O

T

A

T

IO

N

O

F

M

O

T

O

R

IS S

T

OPPE

D

A

ND

T

H

E

W

I

ND

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W

S

C

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N

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OP A

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N

T

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(

F

O

R

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“M

A

NU

AL

D

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WN”

OPE

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T

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BE

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RM

I

N

ALS

WH

E

R

E I

T

F

LO

W

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R

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D)

.

2.

DR

IVE

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ND

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AU

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OPE

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A

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B

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N

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M

AS

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U

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ELAY.

3.

DR

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I

ND

O

W

AU

T

O

D

O

WN

R

E

L

E

A

SE OPE

RA

T

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N

B

Y

MA

S

T

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S

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H

OL

D

I

N

G

T

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A

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AL S

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(DR

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S

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N

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P

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POSI

T

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I

N

OPE

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D

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UNC

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I

N

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P OPE

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(MA

S

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AND

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: APP

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OX. 12 VOL

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S

W

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A

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:

P

AR

T

S

L

O

CA

T

IO

N

C

O

D

E SEE PAGE

C

O

D

E SEE PAGE

C

O

D

E SEE PAGE

P2 21 P4 21 P6 21

P3 21 P5 21

:

R

E

L

A

Y

B

L

O

CK

S

C

O

D

E SEE PAGE

R

ELAY BLO

C

K

(R

ELAY BLO

C

K LO

C

A

T

IO

N)

116

R

/B

N

O. 1

(

I

N

S

T

RUM

E

N

T

PA

N

EL LE

FT

)

:

J

UNC

T

IO

N

B

L

O

CK

AND

W

I

R

E

HARN

ESS

C

O

NN

E

C

T

O

R

C

O

D

E SEE PAGE

J

UNC

T

IO

N

BLO

C

K A

ND

W

I

R

E

H

A

RN

ESS

(C

O

NN

E

C

T

O

R

LO

C

A

T

IO

N)

38 14

J

/B

N

O. 3 A

ND

C

O

W

L

W

I

R

E

(

I

N

S

T

RUM

E

N

T

PA

N

EL LE

FT

SI

D

E

)

:

C

O

NN

E

C

T

O

R

JOI

N

I

N

G

W

I

R

E

HARN

ESS

AND

W

I

R

E

HARN

ESS

C

O

D

E SEE PAGE

J

OI

N

I

N

G

W

I

R

E

H

A

RN

ESS A

ND

W

I

R

E

H

A

RN

ESS

(C

O

NN

E

C

T

O

R

LO

C

A

T

IO

N)

I

D

126

F

R

O

N

T

D

OO

R

RH

W

I

R

E A

ND

C

O

W

L

W

I

R

E

(R

IG

H

T

KI

C

K PA

N

EL

)

I

H

126

F

R

O

N

T

D

OO

R

L

H

W

I

R

E A

ND

C

O

W

L

W

I

R

E

(

LE

FT

KI

C

K PA

N

EL

)

:

G

R

O

UND

POI

N

T

S

C

O

D

E SEE PAGE G

R

O

UND

POI

N

T

LO

C

A

T

IO

N

I

C

24

C

O

W

L LE

FT

:

SP

L

I

C

E POI

N

T

S

C

O

D

E SEE PAGE

W

I

R

E

H

A

RN

ESS

W

I

T

H

SPLI

C

E POI

N

T

S

C

O

D

E SEE PAGE

W

I

R

E

H

A

RN

ESS

W

I

T

H

SPLI

C

E POI

N

T

S

I 5 24

C

O

W

L

W

I

R

E

Q

R

S

T

U

V

W

X

SE

R

VI

C

E

H

I

N

T

S

SYS

T

E

M

O

U

TL

I

N

E

7

B

Q

:

E

x

p

l

a

i

n

s

the

sys

te

m

out

li

ne.

R

:

Ind

i

c

ate

s

v

a

l

ue

s

o

r

e

x

p

l

a

i

n the fun

c

t

i

on fo

r

r

efe

r

en

c

e du

ri

ng t

r

oub

l

e

s

hoot

i

ng.

S

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

s

ho

wi

ng the po

s

i

t

i

on on the

v

eh

i

c

l

e of the pa

r

t

s

i

n the

sys

te

m

c

ir

c

u

i

t.

E

x

a

m

p

l

e: Pa

r

t

“

P 4

”

(

Po

w

e

r

Wi

ndo

w

M

a

s

te

r

S

W)

i

s

on page 21 of the

m

anua

l

.

*

T

he

l

ette

r

i

n the

c

ode

i

s

f

r

o

m

the f

ir

s

t

l

ette

r

of the pa

r

t, and the nu

m

be

r

i

nd

i

c

ate

s

i

t

s

o

r

de

r

i

n

pa

r

t

s

s

ta

r

t

i

ng

wi

th the

l

ette

r

.

E

x

a

m

p

l

e: P 4

H

I

N

T

S

:

Pa

r

t

i

s

4th

i

n o

r

de

r

Po

w

e

r

Wi

ndo

w

M

a

s

te

r

S

W

J

un

c

t

i

on

c

onne

c

to

r

(

c

ode:

J

1 to

J

19

)

i

n th

i

s

m

anua

l

i

n

c

l

ude a

s

ho

r

t te

rmi

na

l

w

h

i

c

h

i

s

c

onne

c

ted to a

nu

m

be

r

of

wir

e ha

r

ne

ss

e

s

. A

lw

a

ys

pe

r

fo

rm

i

n

s

pe

c

-

t

i

on

wi

th the

s

ho

r

t te

rmi

na

l

i

n

s

ta

ll

ed.

(W

hen

i

n

s

ta

l-

li

ng the

wir

e ha

r

ne

ss

e

s

, the ha

r

ne

ss

e

s

c

an be

c

on

-

ne

c

ted to an

y

po

s

i

t

i

on

wi

th

i

n the

s

ho

r

t te

rmi

na

l

g

r

oup

i

ng. A

cc

o

r

d

i

ng

l

y

,

i

n othe

r

v

eh

i

c

l

e

s

, the

s

a

m

e

po

s

i

t

i

on

i

n the

s

ho

r

t te

rmi

na

l

m

a

y

be

c

onne

c

ted to

a

wir

e ha

r

ne

ss

f

r

o

m

a d

i

ffe

r

ent pa

r

t.

)

Wir

e ha

r

ne

ss

s

ha

ri

ng the

s

a

m

e

s

ho

r

t te

rmi

na

l

g

r

oup

i

ng ha

v

e the

s

a

m

e

c

o

l

o

r

.

T

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

s

ho

wi

ng the po

s

i

t

i

on on the

v

eh

i

c

l

e of

R

e

l

a

y

B

l

o

ck

C

onne

c

to

r

s

i

n the

sys

te

m

c

ir

c

u

i

t.

E

x

a

m

p

l

e:

C

onne

c

to

r

“

1

”

i

s

de

sc

ri

bed on page 16 on th

i

s

m

anua

l

and

i

s

i

n

s

ta

ll

ed on the

l

eft

s

i

de of the

i

n

s

t

r

u

m

ent pane

l

.

U

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

s

ho

wi

ng the po

s

i

t

i

on on the

v

eh

i

c

l

e of

J

/B and

Wir

e

H

a

r

ne

ss

i

n the

sys

te

m

c

ir

c

u

i

t.

E

x

a

m

p

l

e:

C

onne

c

to

r

“

3B

”

c

onne

c

t

s

the

C

o

wl

Wir

e and

J

/B

N

o. 3. It

i

s

de

sc

ri

bed on page 14 of th

i

s

m

anua

l

,

and

i

s

i

n

s

ta

ll

ed on the

i

n

s

t

r

u

m

ent pane

l

l

eft

s

i

de.

V

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

de

sc

ri

b

i

ng

the

wiri

ng ha

r

ne

ss

and

wiri

ng ha

r

ne

ss

c

onne

c

to

r

(

the fe

m

a

l

e

wiri

ng

ha

r

ne

ss

i

s

s

ho

w

n f

ir

s

t, fo

ll

o

w

ed b

y

the

m

a

l

e

wiri

ng ha

r

ne

ss

)

.

E

x

a

m

p

l

e:

C

onne

c

to

r

“

I

D

1

”

c

onne

c

t

s

the f

r

ont doo

r

RH

wir

e

(

fe

m

a

l

e

)

and

c

o

wl

wir

e

(m

a

l

e

)

. It

i

s

de

sc

ri

bed

on page 26 of th

i

s

m

anua

l

, and

i

s

i

n

s

ta

ll

ed on the

ri

ght

s

i

de

k

i

ck

pane

l

.

W

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

s

ho

wi

ng the po

s

i

t

i

on of the g

r

ound po

i

nt

s

on the

v

eh

i

c

l

e.

E

x

a

m

p

l

e: G

r

ound po

i

nt

“

I

C”

i

s

de

sc

ri

bed on page 24 of th

i

s

m

anua

l

and

i

s

i

n

s

ta

ll

ed on the

c

o

wl

l

eft

s

i

de.

X

:

Ind

i

c

ate

s

the

r

efe

r

en

c

e page

s

ho

wi

ng the po

s

i

t

i

on of the

s

p

li

c

e po

i

nt

s

on the

v

eh

i

c

l

e.

E

x

a

m

p

l

e: Sp

li

c

e po

i

nt

“

I 5

”

i

s

on the

C

o

wl

Wir

e

H

a

r

ne

ss

and

i

s

de

sc

ri

bed on page 24 of th

i

s

m

anua

l

.

8

B

H

O

W

T

O

U

SE

TH

IS

MANUAL

T

he

“C

u

rr

ent

Fl

o

w

C

ha

r

t

”

s

e

c

t

i

on, de

sc

ri

be

s

w

h

i

c

h pa

r

t

s

ea

c

h po

w

e

r

s

ou

r

c

e

(

fu

s

e

s

, fu

s

i

b

l

e

li

n

ks

, and

c

ir

c

u

i

t

b

r

ea

k

e

r

s

)

t

r

an

s

mi

t

s

c

u

rr

ent to. In the

Po

w

e

r

Sou

r

c

e

c

ir

c

u

i

t d

i

ag

r

a

m

, the

c

ond

i

t

i

on

s

w

hen batte

r

y

po

w

e

r

i

s

s

upp

li

ed to ea

c

h

sys

te

m

a

r

e e

x

p

l

a

i

ned. S

i

n

c

e a

ll

S

ys

te

m

Cir

c

u

i

t d

i

ag

r

a

m

s

s

ta

r

t f

r

o

m

the po

w

e

r

s

ou

r

c

e, the po

w

e

r

s

ou

r

c

e

sys

te

m

m

u

s

t be fu

ll

y

unde

r

s

tood.

*

T

he

sys

te

m

s

ho

w

n he

r

e

i

s

an

EXA

M

PLE O

N

LY. It

i

s

d

i

ffe

r

ent to the a

c

tua

l

c

ir

c

u

i

t

s

ho

w

n

i

n the SYS

T

E

M

C

I

RCU

I

T

S SE

C

T

IO

N

.

H

P

O

W

E

R

SO

URC

E

(CURR

E

N

T

FL

O

W

CHART)

T

he

c

ha

r

t be

l

o

w

s

ho

w

s

the

r

oute b

y

w

h

i

c

h

c

u

rr

ent f

l

o

w

s

f

r

o

m

the batte

r

y

to ea

c

h e

l

e

c

t

ri

c

a

l

s

ou

r

c

e

(

F

u

s

i

b

l

e L

i

n

k

,

Cir

c

u

i

t B

r

ea

k

e

r

,

F

u

s

e,

et

c

.

)

and othe

r

pa

r

t

s

.

T

he ne

x

t page and fo

ll

o

wi

ng page

s

s

ho

w

n the pa

r

t

s

to

w

h

i

c

h ea

c

h e

l

e

c

t

ri

c

a

l

s

ou

r

c

e output

s

c

u

rr

ent.

PO

W

E

R

SO

URC

E

9

B

T

he g

r

ound po

i

nt

s

c

ir

c

u

i

t d

i

ag

r

a

m

s

ho

w

s

the

c

onne

c

t

i

on

s

f

r

o

m

a

ll

m

a

j

o

r

pa

r

t

s

to the

r

e

s

pe

c

t

i

v

e g

r

ound po

i

nt

s

.

W

hen t

r

oub

l

e

s

hoot

i

ng a fau

l

t

y

g

r

ound po

i

nt,

c

he

ck

i

ng the

sys

te

m

c

ir

c

u

i

t

s

w

h

i

c

h u

s

e a

c

o

mm

on g

r

ound

m

a

y

he

l

p

y

ou

i

dent

i

f

y

the p

r

ob

l

e

m

g

r

ound qu

i

ck

l

y

.

T

he

r

e

l

at

i

on

s

h

i

p bet

w

een g

r

ound po

i

nt

s

(

, and

s

ho

w

n be

l

o

w)

c

an a

l

s

o be

c

he

ck

ed th

i

s

w

a

y

.

EA

IB I

C

*

T

he

sys

te

m

s

ho

w

n he

r

e

i

s

an

EXA

M

PLE O

N

LY. It

i

s

d

i

ffe

r

ent to the a

c

tua

l

c

ir

c

u

i

t

s

ho

w

n

i

n the SYS

T

E

M

C

I

RCU

I

T

S SE

C

T

IO

N

.

J

G

R

O

UND

POI

N

T

10

C

TR

O

UBL

ES

H

OO

T

I

N

G

(

a

)

Di

sc

onne

c

t the batte

r

y

te

r

mi

na

l

o

r

wir

e

s

o the

r

e

i

s

no

v

o

l

tage bet

w

een the

c

he

ck

po

i

nt

s

.

(

b

) C

onta

c

t the t

w

o

l

ead

s

of an oh

mm

ete

r

to ea

c

h of the

c

he

ck

po

i

nt.

If the

c

ir

c

u

i

t ha

s

d

i

ode

s

,

r

e

v

e

r

s

e the t

w

o

l

ead

s

and

c

he

ck

aga

i

n.

W

hen

c

onta

c

t

i

ng the negat

i

v

e

l

ead to the d

i

ode po

s

i

t

i

v

e

s

i

de

and the po

s

i

t

i

v

e

l

ead to the negat

i

v

e

s

i

de, the

r

e

s

hou

l

d be

c

ont

i

nu

i

t

y

.

W

hen

c

onta

c

t

i

ng the t

w

o

l

ead

s

i

n

r

e

v

e

r

s

e, the

r

e

s

hou

l

d be

no

c

ont

i

nu

i

t

y

.

(

c

) U

s

e the

v

o

l

t/oh

mm

ete

r

wi

th h

i

gh

im

pedan

c

e

(

10

k

Ω

/

V

mi

n

im

u

m)

fo

r

t

r

oub

l

e

s

hoot

i

ng of the e

l

e

c

t

ri

c

a

l

c

ir

c

u

i

t.

C

O

N

T

I

NU

I

T

Y

AND

R

ESIS

TANC

E

CH

E

CK

VO

LTA

GE

CH

E

CK

(

a

)

E

s

tab

li

s

h

c

ond

i

t

i

on

s

i

n

w

h

i

c

h

v

o

l

tage

i

s

p

r

e

s

ent at the

c

he

ck

po

i

nt.

E

x

a

m

p

l

e:

A

-

Ign

i

t

i

on S

W

on

B

-

Ign

i

t

i

on S

W

and S

W

1 on

C

-

Ign

i

t

i

on S

W

, S

W

1 and

R

e

l

a

y

on

(

S

W

2 off

)

(

b

) U

s

i

ng a

v

o

l

t

m

ete

r

,

c

onne

c

t the negat

i

v

e

l

ead to a good

g

r

ound po

i

nt o

r

negat

i

v

e batte

r

y

te

rmi

na

l

, and the

po

s

i

t

i

v

e

l

ead to the

c

onne

c

to

r

o

r

c

o

m

ponent te

rmi

na

l

.

T

h

i

s

c

he

ck

c

an be done

wi

th a te

s

t

li

ght

i

n

s

tead of a

v

o

l

t

m

ete

r

.

11

C

(

a

)

R

e

m

o

v

e the b

l

o

w

n fu

s

e and d

i

sc

onne

c

t a

ll

l

oad

s

of the

fu

s

e.

(

b

) C

onne

c

t a te

s

t

li

ght

i

n p

l

a

c

e of the fu

s

e.

(

c

)

E

s

tab

li

s

h

c

ond

i

t

i

on

s

i

n

w

h

i

c

h the te

s

t

li

ght

c

o

m

e

s

on.

E

x

a

m

p

l

e:

A

-

Ign

i

t

i

on S

W

on

B

-

Ign

i

t

i

on S

W

and S

W

1 on

C -

Ign

i

t

i

on S

W

, S

W

1 and

R

e

l

a

y

on

(C

onne

c

t the

R

e

l

a

y

)

and S

W

2 off

(

o

r

Di

sc

onne

c

t S

W

2

)

(

d

) Di

sc

onne

c

t and

r

e

c

onne

c

t the

c

onne

c

to

r

s

w

h

il

e

w

at

c

h

i

ng

the te

s

t

li

ght.

T

he

s

ho

r

t

li

e

s

bet

w

een the

c

onne

c

to

r

w

he

r

e the te

s

t

li

ght

s

ta

ys

li

t and the

c

onne

c

to

r

w

he

r

e the

li

ght goe

s

out.

(

e

) Fi

nd the e

x

a

c

t

l

o

c

at

i

on of the

s

ho

r

t b

y

li

ght

l

y

s

ha

k

i

ng

the p

r

ob

l

e

m

wir

e a

l

ong the bod

y

.

(

a

)

Do

not

op

e

n

th

e c

o

ve

r

o

r

th

e case

of

th

e

E

CU

un

less

a

b

s

o

l

ut

ely

n

ecessary.

(

I

f

th

e I

C

t

er

mi

n

als are

tou

c

h

e

d

,

th

e I

C

may

b

e

d

es

t

r

o

ye

d

b

y s

t

a

t

ic elec

t

rici

t

y.

)

(b)

Wh

e

n

re

p

laci

ng

th

e i

nt

er

n

al mec

h

a

n

ism

(

E

CU

p

ar

t)

of

th

e

d

i

g

i

t

al me

t

er,

b

e care

fu

l

th

a

t

no

p

ar

t

of

y

ou

r

bod

y

o

r cl

oth

i

ng

c

o

mes i

n

c

ont

ac

t

wi

th

th

e

t

ermi

n

als

of

lea

d

s

f

r

o

m

th

e I

C

, e

t

c.

of

th

e re

p

laceme

nt

p

ar

t

(

s

p

are

p

ar

t)

.

CAU

T

I

O

N

:

F

I

ND

I

N

G

A

S

H

O

RT

C

I

RCU

I

T

D

IS

C

O

NN

E

CT

IO

N

O

F

MAL

E

AND

F

E

MAL

E

C

O

NN

E

CT

O

R

S

T

o pu

ll

apa

r

t the

c

onne

c

to

r

s

, pu

ll

on the

c

onne

c

to

r

i

t

s

e

l

f, not

the

wir

e ha

r

ne

ss

.

H

I

NT

:

C

he

ck

to

s

ee

w

hat

k

i

nd of

c

onne

c

to

r

y

ou a

r

e

d

i

sc

onne

c

t

i

ng befo

r

e pu

lli

ng apa

r

t.