Tourmaster Synergy 2.0 Instrucciones de instalación y funcionamiento

Version 7.1.11

2.0

ELECTRICALLY HEATED APPAREL

Synergy® 2.0

Jacket

Liner &

Vests

USER’S MANUAL & INSTALLATION GUIDE

Synergy®2.0

Gloves

Synergy®2.0

Pant and

Chap Liners

Synergy®2.0

Heated

Insoles

Version 7.1.11

2.0

MANUAL CONTENTS

Section 1 Synergy®2.0 Electrically Heated Apparel Introduction Page 1

Section 2 Synergy®2.0 Power Lead Wiring Harness Installation Page 2

Section 3 Connecting Apparel to the Power Lead Wiring Harness Page 3

Jacket or Vest Liners (Single & Dual Controller) Page 4

Pant and Chap Liners Page 5

Pant and Chap Liners to Vest Liner Page 5

Gloves Page 6

Section 4 Connecting to Synergy®Insoles Page 7

Insole to Pant Page 7

Insole to Jacket/Vest (Single and Dual Controller) Page 8

Insole to Gloves Page 9

Section 5 Interconnecting Synergy®Apparel Page 10

Jacket or Vest Liners to Pant Liner Page 10

Jacket Liner to Gloves Page 11

Vest Liners to Gloves Page 11

Vest Connection Page 12

Pant Liner to Gloves Page 13

Section 6 Operating Synergy®Apparel Page 14

Section 7 Troubleshooting Guide Page 15

Section 8 Care and Storage Instructions Page 18

Section 9 Warranty Information Page 19

Section 10 Synergy®Apparel Accessory Options Page 20

Version 7.1.11

2.0

Tour Master®Synergy®2.0 apparel is designed to operate from a vehicle’s standard 12-volt

electrical system to provide unmatched levels of warmth and comfort. With Synergy®2.0 apparel,

wearers can be warm without the bulk and discomfort typically caused by excessive layers of

clothing. By providing increased warmth and mobility in cold temperatures, Synergy®2.0 apparel

helps reduce fatigue while increasing safety and enjoyment.

Each Synergy® 2.0 garment is heated by a series of durable steel ber heating elements, which

generate safe, electronically controlled infrared heat. In addition to safe and even heating, the steel

ber elements are lightweight, exible and safe to operate in wet conditions. It is exibility that

allows Synergy® 2.0 garments to t comfortably under protective riding apparel.

A new feature for your Synergy®2.0 heated apparel is the addition of a temperature sensor to each

garment. This sensor allows your jacket to remain at a set temperature for the duration of a ride. It

also serves as an emergency back up should your jacket get too hot. Combined with the I5A built in

fuse in the wiring harness, you can ride in condence knowing you are safe.

To ensure the best possible performance, it is important that Synergy® 2.0 apparel be form- tting

and t snugly without hindering wearer movement or comfort. Heat is transferred to the wearer

through close contact between the garment and the wearer’s body. It is recommended that no

more than one thin layer of clothing be worn under Synergy®electrically heated apparel. Thick lay-

ers such as sweatshirts and sweatpants, increase the space between the garment and the wearer,

decreasing the effectiveness of the heating elements.

Tour Master®Synergy®2.0 electrically heated apparel is powered by a 12-volt electrical system. No

matter how wearers choose to use Synergy®garments, only one Synergy®2.0 power lead wiring

harness per person is needed.

WARNING: Connecting Tour Master®Synergy®electrically heated apparel

to any other power source besides your vehicle’s 12-volt battery will destroy

the heating elements, void the warranty and may cause serious injury or

death to the wearer. In addition, Tour Master®Synergy®apparel cannot be

combined with any other brand of electrically heated apparel.

Electrically Heated Riding Apparel by

Version 7.1.11

2.0

SYNERGY®POWER LEAD WIRING HARNESS INSTALLATION

Please use the following instructions in conjunction with your vehicle’s factory supplied

owners manual to properly install the Synergy®power lead wiring harness.

WARNING: To avoid any safety hazards, electrical malfunctions or

damage to the vehicle, it is important the following disconnection

and reconnection steps be followed step by step during installation.

Have the vehicle’s manufacturer supplied owner’s manual available.

1. Turn off vehicle and remove the key from the ignition.

2. Locate and access the vehicle’s 12-volt battery, in accordance with your vehicle’s

manufacturer supplied owner’s manual.

3. Disconnect the vehicle’s negative (-) cable from the battery by removing

the attachment screw and lifting the cable off of the battery terminal.

4. Disconnect the vehicle’s positive (+) cable from the battery by removing

the attachment screw and lifting the cable off of the battery terminal.

5. Connect the positive (+) wire from the Synergy®power lead wiring harness to the

positive (+) battery terminal and then reconnect the vehicle’s positive (+) cable

to the positive (+) battery terminal. Be sure to securely fasten the attachment

screw. (The positive (+) wire from the Synergy®power lead wiring harness is

marked with a red colored end and is connected to the 15 Amp fuse)

Installing the Power Lead Wiring Harness

(+) Battery Cable

(-) Battery Cable

Synergy™ Power Lead

Version 7.1.11

2.0

6. Connect the negative (-) wire from the Synergy®power lead wiring harness to the

negative (-) battery terminal and then reconnect the vehicle’s negative (-) cable

to the negative (-) battery terminal. Be sure to securely fasten the attachment

screw. (The negative (-) wire from the Synergy®power lead wiring harness is

marked with a black colored end)

7. Route the red electrical connector of the Synergy®power lead wiring harness to

the left side of the vehicle’s seat. To ease connection with Synergy®garments,

allow a minimum of 2” of the cable to extend from under the seat.

8. Secure the Synergy®power lead wiring harness to the frame or other rigid portions

of the vehicle with nylon cable ties or electrical tape.

9. Return any vehicle body panels or equipment to their original location per your

vehicle’s manufacturer supplied owner’s manual.

CAUTION: It is important that the wiring be routed away from moving parts or

hot areas that could cause potential damage.

CONNECTING TO THE SYNERGY®POWER LEAD

Synergy®Jacket or Vest Liner

Connecting Synergy®apparel to the Synergy®power lead or connecting multiple

Synergy®garments together is quick and easy. Our helpful color-coded connectors

along with the following instructions will help guide you through the proper connection

procedures.

While connecting Synergy®garments to the Synergy®power lead and while connecting

the temperature control, it is recommended that the wearer be seated in or on their

vehicle and be wearing the Synergy®apparel.

WARNING: Make sure that the vehicle’s motor is running before connecting

Synergy®garments to the Synergy®power lead. Failure to do so may create

a power surge that could damage the garment’s circuitry and heating

elements.

Installing the Power Lead Wiring Harness (Cont'd)

Version 7.1.11

2.0

POWERLEAD AND TEMPERATURE CONTROL INSTALLATION

Synergy®Jacket or Vest Liners (V-Split Adaptors and Controllers included)

1. Connect the red (male) connector on the controller to the red (female)

connector on the power lead harness

2. Connect the black (female) connector on the controller to the black (male)

connector on the jacket/vest.

3. Connect the jacket/vest’s remaining black connector, with the gray band

(female), to the gray (male) one on the jacket/vest.

NOTE: Firmly plug in all connectors, and make sure that no metal is showing.

CAUTION: Prior to use, double check that the wiring and temperature

control do not hinder your ability to control the vehicle.

Connecting Power Lead; Temperature Control Installation

Single Controller

NOTE:

Gloves sold

seperately.

Single Controller

Dual Controller

Version 7.1.11

2.0

POWERLEAD AND TEMPERATURE CONTROL INSTALLATION

Synergy®Pant Liners and Chap (V-Split Adaptors and Controllers not included)

1. Connect the red (male)

connector on the controller

to the red (female) connector

on the power lead harness.

2. Connect the black (female)

connector on the controller

to the black (male)

connector on the pant.

CAUTION: Prior to use, double check that the wiring and temperature

control do not hinder your ability to safely control the vehicle.

INTERCONNECTING SYNERGY®GARMENTS

Connecting Power Lead (Cont'd)

1. Connect the red (male) connector on the controller to the red (female)

connector on the power lead harness

2. Connect the black (female) connector on the controller to the black (male)

connector on the jacket/vest.

3. Connect the gray (female) connector on the controller to the gray (male)

connector on the jacket/vest.

4. Leave the remaining black (female) connector with the gray band on the

jacket disconnected.

Dual Contoller

Parts Required

Powerlead Harness

Single or Dual

Rheostat

Version 7.1.11

2.0

Connecting Power Lead

POWERLEAD AND TEMPERATURE CONTROL INSTALLATION

Synergy®Gloves (Connectors and Single Rheostat Controller Included)

1. Connect the red connector (male) on the controller to the red connector (female) on

the power lead harness.

2. Using the Extended V-Split Adaptor, route the black (male) connection wire up

through the left sleeve and the gray connection wire through the right sleeve.

3. Connect the right hand glove’s gray connector (female) to the Extended V-Split

Connector cable’s gray connector (male).

4. Connect the left hand glove’s black connector (female) to the Extended V-Split

Connector cable’s black connector (male).

5. Connect the Extended V-Split Connector’s remaining black (male) connector to the

controller’s black connector (female).

Version 7.1.11

2.0

Heated Insole To Synergy®power lead

(Requires Synergy Extended V-split electrical

adaptors and controller)

1. Connect the red connector (male) on the

controller to the red connector (female)

on the power lead harness.

2. Use the Extended V-Split Connector cable

and route the black connection (male) wire

down through the left pant leg and the gray

connection wire through the right pant leg.

3. Connect the right foot insole’s gray connec-

tor (female) to the Extended V-Split

Adaptor cable’s gray connector (male).

4. Connect the left foot insole’s black connec-

tor (female) to the Extended V-Split

Adaptor cable’s black connector (male).

5. Connect the Extended V-Split Connector

cable’s remaining black connector (male)

to the controller’s black connector (female).

Heated Insole to Synergy®Pants

1. Connect the red connector (male) on the

controller to the red connector (female)

on the power lead harness.

2. Connect the controller’s black connector

(female) to the black connector (male)

on the pant.

3. Connect the right insole’s gray connector

(female) to the gray connector (male) on

the right pant leg.

4. Connect the left insole’s black connector

(female) to the black connector (male)

on the left pant leg.

CONNECTING TO THE SYNERGY®INSOLES

Parts Required

Extended V-Split Adaptor

Single or Dual

Rheostat Controller

Connect to

Power Lead

Harness

Version 7.1.11

2.0

Heated Insole To Synergy®jacket/vest

(Requires Synergy Extended V-Split electrical adaptor)

Step A: Insole connection (Dual Controller)

1. Connect the red connector (male) on the controller to the red connector (female) on

the power lead harness.

2. Using the Extended V-Split Adaptor (sold separately), route the black (male)

connection wire down through the left pant leg and the gray one through the right.

3. Connect the right foot insole’s gray connector (female) to the Extended V-Split

Connector cable’s gray connector (male).

4. Connect the left foot insole’s black connector (female) to the Extended V-Split

Adaptor cable’s black connector (male).

5. Connect the Extended V-Split Connector cable’s black connector (male) to

the controller’s gray connector (female).

Step B: Jacket/Vest Connection (Dual Controller)

1. Connect the black connector (female) on the controller to the black connector

(male) on the jacket/vest.

2. Connect the jacket/vest’s remaining black connector, with the gray band,

(female) to the gray connector on the jacket/vest (male).

NOTE: For single controller connection, add V-Split Connector.

CAUTION: Prior to use, double check that the wiring and temperature

control do not hinder your ability to safely control the vehicle.

Connecting to the Synergy®Insoles (Cont'd)

Single Controller Dual Controller

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