Toro 03240 Manual de usuario

FormNo.3446-292RevA

UniversalGroomerDriveKit

Reelmaster®3100-DEdgeSeries™27-inchCuttingUnits

ModelNo.03240—SerialNo.321000000andUp

InstallationInstructions

Introduction

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Important:Beforeinstallingthiskit,ensurethat

youhaveacompatiblecuttingunit:

03240isdesignedforuseon27-inchReelmaster

DPACuttingUnits.

Refertothefollowingtableforfurtherdetail:

Universal

Groomer

DriveKit

CompatibleCutting

Units

IncompatibleCutting

Units

03240Allaluminumsideplate

cuttingunits,Model

Numbers:03188,

03189,03190

Paintedredsideplate

DPAcuttingunits,

ModelNumbers:03180,

03181,03183

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductandaccessory

information,helpndingadealer,ortoregisteryour

product.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g357127

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3446-292*

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Torquewrench(Notincluded)–Gatherthetoolsrequiredforsetup.

3Nopartsrequired–Determinethegroomergearbox

position.

Extendedsplinedinsert(right-hand

threads)2

4Extendedsplinedinsert(left-hand

threads)1

Preparethecuttingunit.

Weightbracket3

Hex-socket,button-headbolt(3/8x3/4

inch)6

Groomerdrivebox(leftdrive)2

Groomerdrivebox(rightdrive)1

Installtheweightbracketandgroomer

drivebox.

Idlerassembly(left)1

Idlerassembly(right)2

O-ring3

Pivothub3

Socket-headscrew(3/8x3/4inch)6

Locknut(3/16—thin)6

Installtheidlerassembly.

Shoulderbolt6

Hardenedwasher3

LeftHOCbracketassembly3

RightHOCbracketassembly3

7Flangelocknut(3/8inchwith5/8inch

hex)6

InstalltheHOCbracketassembliesand

thefrontroller.

Cap(foruniversalgroomerassemblies

withnorearrollerbrushkitinstalled

only)

3Installthegroomerdrivecap.

Bolt(1/4x1-1/2inches)12

Jamnut12

Shaftclamp12

9Groomingreel(orderseparately)3

Installthegroomerassembly(ordered

separately)andoptionalbroomerkit.

10Washer(PartNo.3256-24,notincluded)–Adjustthegroomerspringforce.

Carriagebolt(5/16x3-1/2inches)6

Spacer6

Flangenut(5/16inch)6

11Weight18

Installtheweights(groomeronly,with

orwithoutfrontgrassbasketsandrear

cuttingunitwithoutreargrassbasket).

Carriagebolt(5/16x3-1/2inches)6

Spacer6

Flangenut(5/16inch)6

12Weight12

Installtheweights(withgroomerand

rearrollerbrush).

ProcedureDescriptionQty.Use

Carriagebolt(5/16x2-1/4inches),Part

No.3230-7—soldseparately1

Carriagebolt(5/16x3-1/4inches),Part

No.3230-13—soldseparately1

Carriagebolt(5/16x4-1/2inches),Part

No.3230-30—soldseparately1

Spacer2

Flangenut(5/16inch)1

Locknut(5/16inch),PartNo.

3296-47—soldseparately2

Weight2

Smallweight(PartNo.

132-0734-03—soldseparately)6

Installtheweights(rearcuttingunitwith

groomeronly,withreargrassbasket).

14Nopartsrequired–FinishinstallingtheUniversalGroomer

DriveKit.

PreparingtheMachine

ForCuttingUnitsInstalledonthe

Machine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Lowerthecuttingunits.

4.Shutofftheengine,removethekey,andwaitfor

allmovingpartstostop.

5.Removethecuttingunitsfromthemachine;refer

totheOperator’sManualforthetractionunit.

GatheringtheTools

RequiredforSetup

Partsneededforthisprocedure:

–Torquewrench(Notincluded)

Note:Ensurethatthetorquewrenchesarecapable

oftorquingbothclockwiseandcounterclockwise.

•T orquewrench—5.2to6.8N∙m(46to60in-lb)

•T orquewrench—16to22N∙m(12to16in-lb)

•T orquewrench—20to26N∙m(15to19in-lb)

•T orquewrench—115to129N∙m(85to95ft-lb)

•T orquewrench—135to150N∙m(100to110ft-lb)

•Reeldriveshafttool,PartNo.TOR4074

•Long-handledprybar(3/8x12inches)

ServiceTools

Oilsyringe(included),PartNo.137-0872;referto

ChangingtheGearboxLubricant(page19).

Driveshafttool(optional),PartNo.137-0920;refer

toyourtractionunitServiceManualorcontactyour

authorizedT orodistributor.

DeterminingtheGroomer

GearboxPosition

NoPartsRequired

Procedure

Usethefollowingdiagramtodeterminethepositionof

thegroomergearboxandreelmotors.

g034633

Figure2

1.Cuttingunit14.Groomergearboxposition

2.Cuttingunit25.Reelmotorposition

3.Cuttingunit3

Note:Ifyouareinstallingagroomerkitandyouare

installingtherearroller-brushkitontothecuttingunits,

installthegroomerkitrst.

PreparingtheCuttingUnit

Partsneededforthisprocedure:

2Extendedsplinedinsert(right-handthreads)

1Extendedsplinedinsert(left-handthreads)

RemovingtheFrontRollerand

HeightofCutBrackets

1.Loosenthe2angenuts(5/16inch)and2

capscrews(5/16x1-1/4inches)andsecuring

front-rollershafttothe2height-of-cutbrackets

(Figure3).

g356734

Figure3

1.Capscrew(5/16x1-1/4

inches)andangenut

(5/16inch)

3.Height-of-cutbracket

2.Carriagebolt(3/8x1-1/2

inches)

4.Flangelocknut(3/8inch)

2.Removetheangelocknut(3/8inch)and

carriagebolt(3/8x1-1/2inches)securingthe

height-of-cut(HOC)brackettothecutting-unit

sideplate(Figure3).

Note:Retainthecarriagebolt(3/8x1-1/2

inches).

Discardtheangenut(5/16inch),capscrew

(5/16x1-1/4inches),andangelocknut(3/8

inch).

3.Loosentheangelocknut(3/8inch)and

capscrew(3/8x3-7/8inches)intheheight-of-cut

bracket(Figure4).

g356733

Figure4

1.Sideplate4.Height-of-cutbracket

2.Flangelocknut(3/8inch)5.Shaft(roller)

3.Capscrew(3/8x3-7/8

inches)

4.Removetheheight-of-cutbracketfromthe

sideplate,andremovetherollerfromthe

height-of-cutbrackets.

Note:Retainthefrontroller.

Discardtheangelocknut(3/8inch),capscrew

(3/8x3-7/8inches),andheight-of-cutbracket.

5.Repeatsteps2and3attheothersideor

thecuttingunit,andremovetheheight-of-cut

bracketformthesideplate.

RemovingtheSupportRod

Removethe2ange-headboltsandwasherssecuring

thesupportrod,andremovethesupportrod(Figure

5).

Note:Discardthesupportrodandange-headbolts.

g192295

Figure5

1.Flange-headbolts(2)3.Washer(2)

2.Supportrod

RemovingtheSplinedInsert

Lockingcompoundsolvent:Loctite®768™solvent

(59ml(2oz)HenkelPartNo.768X-NMS)

1.Restrainthereeltoremovetheexistingsplined

insert;refertoRestrainingtheReelforRemoving

ThreadedInserts(page21).

2.Usingthereeldriveshafttool(ToroPartNo.

TOR4074),removeanddiscardtheexisting

splinedinsertsfromeachendofthereel

driveshaft(Figure3).

Important:Thesplinedinsertattheleftside

ofthecuttingunithasleft-handthreads.The

splinedinsertattherightsideofthecutting

unithasright-handthreads.

g356735

Figure6

1.Reeldriveshaft2.Splinedinsert

3.UseLoctite768solventandawirebrushtoclean

thethreadsineachendofthereeldriveshaft.

4.Drythereel-driveshaftthreads.

AssemblingtheExtendedSplined

Insert

HydraulicMotorSide

Note:Thesplinedinsertattheleftsideofthecutting

unithasleft-handthreads.Thesplinedinsertatthe

rightsideofthecuttingunithasright-handthreads.

1.Restrainthereeltoinstalltheextendedsplined

insert;refertoRestrainingtheReelforInstalling

ThreadedInserts(page22).

2.Applymedium-strengththread-locking

compound(suchasBlueLoctite®243)tothe

threadsinthehydraulicmotorendofthereel

driveshaft.

g356732

Figure7

1.Extendedsplinedinsert2.Reeldriveshaft

3.Assembletheextendedsplinedinsertintothe

endofthereeldriveshaft(Figure7).

4.Torquetheinsertto115to128N∙m(85to95

ft-lb).

5.Allowthethread-lockingcompoundtocurefor

15minutes.

InstallingtheWeight

BracketandtheGroomer

DriveBox

Partsneededforthisprocedure:

3Weightbracket

6Hex-socket,button-headbolt(3/8x3/4inch)

2Groomerdrivebox(leftdrive)

1Groomerdrivebox(rightdrive)

AssemblingtheWeightBracketto

theCuttingUnit

1.Atthesideofthecuttingunitoppositeofthe

extendedsplinedinsert,aligntheholesinthe

weightbracketwiththeholesinthesideplate

(Figure8).

g356787

Figure8

1.Sideplate3.Socket-headscrew(3/8x

3/4inch)

2.Weightbracket

2.Assembletheweightbrackettothesideplate

withthe2socket-headscrews(3/8x3/4inch).

3.Torquethescrewsto37to45N∙m(27to33

ft-lb).

AssemblingtheGroomerGearbox

totheCuttingUnit

1.Identifytheleftdrivegroomerdriveboxesand

theright-drivegroomerdriveboxes;referto

Figure9.

g346922

Figure9

1.Right(yellow)adapter3.Groomerdrivebox—right

drive

2.Left(green)adapter4.Groomerdrivebox—left

drive

2.Applyacoatofmedium-strengththread-locking

compound(suchasBlueLoctite®243)tothe

threadsintheendofthereeldriveshaft(Figure

10).

g356786

Figure10

1.Reeldriveshaft3.Hex-head(gearbox

driveshaft)—torqueto

135to150N∙m(100to

110ft-lb)

2.Driveshaftadapter

(groomergearbox)

3.Alignthedriveshaftadapterwiththeendofthe

reeldriveshaft,andthethreadtheadapterinto

thereeldriveshaftbyturningthehex-headof

thegearboxdriveshaft.

Important:Thereelthreadsontheleftside

ofthecuttingunitareleft-handed,andthe

reelthreadsontherightsideofthecutting

unitareright-handed.

4.Restrainthecuttingreel;refertoRestrainingthe

ReelforInstallingThreadedInserts(page22).

5.Torquethehex-headofthegearboxdriveshaft

to135to150N∙m(100to110ft-lb).

Important:Youmustusea6-pointsocket

withheavywall.

Important:Donotuseanimpactwrenchfor

thisstep.

6.Allowthethread-lockingcompoundtocurefor

15minutesbeforecontinuingtheprocedure.

7.Ifyouareinstallingthegroomerattheleftsideof

themachine,performthefollowing(Figure11):

A.Removethehex-socketscrewthatsecures

theclutchknobtotheactuatorshaft.

B.Removetheclutch-knobassemblyandip

itover(Figure11).

C.Assembletheclutchknobtotheactuator

shaftwiththehex-socketscrew.

g298196

Figure11

1.Hex-socketbolt2.Clutch-knobassembly

8.Ifyouareinstallingarearrollerbrush,installthe

rearrollerbrushdrive;refertotheRearRoller

BrushKitInstallationInstructions.

InstallingtheIdler

Assembly

Partsneededforthisprocedure:

1Idlerassembly(left)

2Idlerassembly(right)

3O-ring

3Pivothub

6Socket-headscrew(3/8x3/4inch)

6Locknut(3/16—thin)

AssemblingtheIdlertotheCutting

Unit

1.AssembletheO-ringontothepivot-hub(Figure

12).

g356810

Figure12

1.Cuttingunit(hydraulic

motorside)

4.Pivot-hub(applyanti-seize

tothehuboutside

diameter)

2.Idlerassembly5.Socket-headscrew(3/8x

3/4inch)

3.O-ring6.Locknut(3/16—thin)

2.Applyacoatofanti-seizecompoundtothe

outsidediameterofthepivot-hub.

3.Positiontheidlerassemblyatthehydraulic

motorsideofthereel(oppositeofthegroomer

gearbox).

4.Insertthepivothubintotheidler,andassemble

thehubandidlertothecuttingunit(Figure12)

with2socket-headscrews(3/8x3/4inch).

5.Torquethesocket-headscrewsto37to45N∙m

(27to33ft-lb).

6.Looselyinstallthe2locknutsonthepivothub.

InstallingtheHOCBracket

AssembliesandtheFront

Roller

Partsneededforthisprocedure:

6Shoulderbolt

3Hardenedwasher

3LeftHOCbracketassembly

3RightHOCbracketassembly

6Flangelocknut(3/8inchwith5/8inchhex)

Procedure

1.LooselyinstalltheleftandrightHOCbracket

assembliesandthefrontrollerassemblytothe

cutting-unitsideplatesusingthepreviously

removedcarriagebolts(Figure13).

g246878

Figure13

1.RightHOCbracket

assembly

4.Carriageboltandange

locknut(3/8with5/8inch

hex)

2.Frontrollerassembly5.Washers

3.LeftHOCbracket

assembly

2.Applymedium-strengthcylindricalbonding

retainingcompound(suchasBlueLoctite242®)

totheshoulderboltspriortoinstallingthe

adjusterarmstothegroomerdriveboxandthe

idlerassembly.

3.Onthegroomerboxside,positionthe

adjuster-armrodoftheHOCbracketonthe

insideofthegroomerdriveboxandsecureit

withashoulderboltandahardenedwasheras

showninFigure14;torquetheshoulderboltto

16to22N⋅m(12to16ft-lb).

Note:Theshoulderboltmustbeinstalledfrom

theinsideofthemachinetotheoutsideofthe

machine.

g346924

Figure14

1.Shoulderbolt3.Hardenedwasher

2.Adjuster-armrod4.Groomerdrivebox

4.Ontheidlerassemblyside,alignthe

adjuster-armrodoftheHOCbracketwiththe

adjustercollarontheidlerassemblyandsecure

itwithashoulderboltasshowninFigure12;

torquetheshoulderboltto20to26N⋅m(15to

19ft-lb).

g346925

Figure15

1.Shoulderbolt3.Adjustercollar

2.Adjuster-armrod4.Idlerassembly

5.Tightenthecarriageboltsandlocknutssecuring

theHOCbracketassembliestothesideplates

(Figure16).

g346926

Figure16

1.Adjustingbolt4.Flangenut

2.Locknut5.Capscrew

3.Carriageboltandange

locknut(3/8with5/8inch

hex)

6.TightenthelocknutontheHOCadjusterbolt,

thenbackoffthelocknut1/2turn(Figure16).

7.CenterthefrontrollerbetweentheHOCbracket

assembliesandlockitinplacewiththecap

screwsandangenuts(Figure16).

InstallingtheGroomer

DriveCap

ForCuttingUnitswithoutaRear

RollerBrushKitOnly

Partsneededforthisprocedure:

3Cap(foruniversalgroomerassemblieswithnorear

rollerbrushkitinstalledonly)

Procedure

1.Cleanthemountingareaonthegearbox(Figure

17).

g355416

Figure17

1.Groomerdrivecap2.Mountingarea

2.ApplyalightcoatofLoctite609retaining

compound(green)tothemountingarea.

3.Installthegroomerdrivecapontothemounting

area(Figure17).

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