Toro 03200 Reelmaster 3100-D Manual de usuario

FormNo.3407-799RevA

27-inchVerticutter

Reelmaster®3100-DSeriesDPACuttingUnit

ModelNo.03203—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3407-799*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Theverticutterkitismountedonaride-onmachineand

isintendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

verticuttinggrassonwell-maintainedlawnsinparks,sports

elds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthemodelandserial

numbersontheproduct.Writethenumbersinthespace

provided.

g196972

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheVerticutter.......................................5

2InstallingtheTransportRollers...............................5

3InstallingtheO-ringandtheGrease

Fitting................................................................5

4AdjustingtheBladeDepth.....................................6

5AdjustingtheRearGrassShield..............................7

6AdjustingtheRollerScrapers..................................7

7AdjustingtheTransportRollers...............................8

8MountingtheVerticutterReel.................................8

ProductOverview..........................................................9

Specications.........................................................9

Operation.....................................................................9

TrainingPeriod.......................................................9

OperatingTips........................................................9

Maintenance.................................................................10

LubricatingtheVerticutter.......................................10

RemovingtheVerticutterBladesfromthe

Shaft.................................................................10

InstallingtheVerticutterBlades................................11

ServicingtheRoller.................................................11

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthe

verticutters.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingtheverticutters.

•Neverallowchildrentooperatethetractionunitorthe

verticutters.Donotallowadultstooperatethetraction

unitortheverticutterswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatetheverticutters.

•Neveroperatetheverticutterswhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethattheverticutters

areinsafeoperatingcondition.

•Wearappropriateclothing,includingeyeprotection;

slip-resistant,substantialfootprotection;andhearing

protection.Tiebacklonghairanddonotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Iftheverticutterbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

theverticutterfordamagedparts.Repairanydamage

beforestartingandoperatingtheverticutter.

•Parkthemachineonalevelsurface,lowerthecutting

unitstotheground,shutofftheengine,engagethe

parkingbrake,andremovethekeywheneveryouleave

themachineunattended.

•Besurethattheverticuttersareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

decal93-6688

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitformovingparts

tostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Verticutter1Inspecttheverticutter.

Transportrollerassembly2

2Cotterpin2Installthetransportrollers.

O-ring1

3Greasetting1InstalltheO-ringandthegreasetting.

4Nopartsrequired–Adjustthebladedepth.

5Nopartsrequired–Adjustthereargrassshield.

6Nopartsrequired–Adjusttherollerscrapers.

7Nopartsrequired–Adjustthetransportrollers.

8Nopartsrequired–Mounttheverticutterreel.

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Reviewthematerialandsaveinanappropriateplace.

Important:Withouttheseparts,totalsetupcannotbecompleted.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Note:Whenevertheverticutterhastobetippedtoexpose

theverticutterblades,usethekickstand(suppliedwith

tractionunit)(Figure3).

g196702

Figure3

1.Kickstand

InspectingtheVerticutter

Partsneededforthisprocedure:

1Verticutter

Procedure

Aftertheverticutterisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshouldbe

visiblyevidentintheinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

InstallingtheTransportRollers

Partsneededforthisprocedure:

2Transportrollerassembly

2Cotterpin

Procedure

Secureatransportrollerbrackettoeachsideplatepinwith

acotterpin(Figure4).

g195548

Figure4

1.Transportrollerassembly2.Cotterpin

Note:Therollershouldbepositionedtotherearofthe

verticutter.

InstallingtheO-ringandthe

GreaseFitting

Partsneededforthisprocedure:

1O-ring

1Greasetting

Procedure

Thegreasettingmustbeinstalledonthereelmotorsideof

theverticutter.Usethefollowingdiagramtodeterminethe

positionofeachreelmotor(Figure5).

g196714

Figure5

1.Verticutter14.Weight

2.Verticutter25.Reelmotor

3.Verticutter3

1.Removeanddiscardthesetscrewonthereel-motor

sideplate(Figure6).

G028407

g028407

Figure6

1.Bolts3.Setscrew(removeand

discard)

2.Straightgreasetting

(install)

2.Installthestraightgreasetting(Figure6).

3.Fortheverticutter3location(Figure5),movetheend

weighttotheoppositesideofthecuttingunit.

4.Iftherearenoboltsonthereel-motorsideplate,install

them(Figure6).

5.InstalltheO-ringonthereelmotor(Figure7).

g191072

Figure7

1.O-ring

AdjustingtheBladeDepth

NoPartsRequired

Procedure

Note:Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

1.Placetheverticutterreelonalevelsurface.

2.Place2gaugebars,whichhavethedesireddepthof

bladepenetrationbelowtheground,underthefront

andrearrollersoftheverticutterreel(oneachendof

thereel)(Figure8).

G012693

g012693

Figure8

1.Gaugebar2.Adjustingbolt

Note:Theverticutterbladesmustnottouchthe

gaugebars.

3.Turntheadjustingboltoneachheight-of-cutbracket

(Figure8)sothatthereelbladescomeincontactwith

thelevelsurfaceonbothends.

Note:Astheverticutterbladeswear,thediameterof

thereelwilldecreaseandthedepthsettingwillchange.

Checkthedepthsettingperiodicallytoensurethatthe

desiredsettingisachieved.

AdjustingtheRearGrass

Shield

NoPartsRequired

Procedure

Note:Whenoperatinginturfconditionswheremuchdebris

orunusuallyheavythatchisencountered,opentherear

dischargeshieldtohelpallowthedebristodischargefrom

thereel.

1.Loosentheboltsonthepivotofthegrassshield

(Figure9).

g196703

Figure9

1.Reargrassshield2.Pivotbolt

2.Rotatethegrassshieldtothedesiredsetting,and

tightenthebolts(Figure9).

CAUTION

Donotopentherearshieldsothatitishigherthan

leveltoground.

Throwndebriscouldcausepersonalinjury.

AdjustingtheRollerScrapers

NoPartsRequired

Procedure

1.Loosentheangenutsthatsecuretherollerscrapers

(Figure10).

g012271

Figure10

1.Frontrollerscraper3.Transportroller

2.Rearrollerscraper4.Cotterpin

2.Movethescraperrodsinorouttoattain0.0to0.75

mm(0.0to0.03inch)clearancebetweenthescraper

androller.

3.Ensurethatthescraperrodisparalleltotherollerand

tothelevelsurface.

4.Tightentheangenutstolocktheadjustment.

AdjustingtheTransport

Rollers

NoPartsRequired

Procedure

Beforetheverticuttersareloweredtotheshopooror

removedfromthetractionunit,lowerthetransportrollers

(Figure10)toprotectthebladesfromhardsurfacecontact.

1.Removethecotterpinthatsecuresthetransportroller

brackettothesideplatepin.

2.Positionthetransportrollerasfollows:

•Lowertherollerbracketbeforetheverticutteris

loweredtotheshopoor.

•Raisetherollerbracketaftertheverticutterisraised

totheoperatingposition.

3.Securethetransportrollerbrackettothesideplatepin

withthecotterpin.

4.Repeattheprocedureontheoppositeendofthe

verticutter.

MountingtheVerticutterReel

NoPartsRequired

Procedure

Important:Whenloweringtheverticutterreels,care

mustbetakentopreventdamagetothereelbladesdue

tocontactwithaconcreteoororapavedsurface.Lower

thetransportrollersbeforeloweringtheverticuttiersto

aconcreteoororapavedsurface.

Figure11showstheorientationofthehydraulicdrivemotor

foreachofthelocations.

Verticutterreelsaremountedtotractionunitthesameway

cuttingunitsare.RefertothetractionunitOperator'sManual

formountinginstructions.

g196714

Figure11

1.Verticutter14.Weight

2.Verticutter25.Reelmotor

3.Verticutter3

ProductOverview

Specications

Netweight56kg(124lb)

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TrainingPeriod

Beforeoperatingtheverticutterreels,evaluatethe

performanceofthereelatthedesiredsetting.Operateina

clear,unusedareatodetermineifthedesiredresultswillbe

achieved.Adjustasdesired.

OperatingTips

1.Operatethetractionunitatfullthrottle,fullreelspeed

(setting11)andbetween5to8km/h(3to5mph).

2.Themaximumrecommendedsettingis6mm(1/4

inch)deepbladepenetration.

3.Powerrequirementstooperatetheverticutterreelswill

varywithturfandsoilconditions.Travelspeedmay

needtobereducedinsomeconditions.

4.Whenoperatinginturfconditionswheremuchdebris

isencountered,orunusuallyheavythatch,openthe

frontandreardischargeshieldstohelpallowthedebris

todischargefromthereel.

CAUTION

Throwndebriscouldcausepersonalinjury.

Donotopentherearshieldsothatitishigher

thanleveltotheground.

Maintenance

LubricatingtheVerticutter

Eachverticutterhas5greasettings(Figure12)thatmustbe

lubricatedweeklywithNo.2lithiumgrease.

Thelubricationpointsarethefrontroller(2),therearroller

(2),andthereelmotorsplines(1).

Important:Lubricatingthecuttingunitsimmediately

afterwashinghelpspurgewateroutofthebearingsand

increasesbearinglife.

1.Wipeeachgreasettingwithacleanrag.

2.Applygreaseuntilyouseecleangreasecomingoutof

therollersealsandthebearingreliefvalve(Figure12).

g029271

Figure12

1.Reliefvalve

3.Wipeanyexcessgreaseaway.

RemovingtheVerticutter

BladesfromtheShaft

1.Securetheendoftheverticuttershaft,whichhasonly

onewasherandnut,inavise.

2.Onotherendofshaft,rotatethenutcounter-clockwise

andremovethenut.

CAUTION

Thebladesareextremelysharpandmayhave

burrsthatwillcutyourhands.

Usecautionwhenremovingthebladesfrom

theshaft.

3.Removethesmallspacer,thewasher,thebladesand

thelargespacers.Cleanandlubricatethesquareshaft

withalightcoatingofgreasetosimplifytheassembly

(Figure13).

g010889

Figure13

1.Shaft4.Smallspacer

2.Nut5.Blade(19)

3.Washer6.Largespacer(18)

Important:Donotinverttheverticutterreel

blades.Theorderofdisassemblyisextremely

important.Donotinverttheverticutterreel

bladeswhendisassemblingorreversetheorder

whenassemblingthem.Notetheverticutter

bladesindexhole.Theindexholeisprovidedfor

assemblyinordertoobtaintheproperhelixfor

theverticutterreel.

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