TOPP ACK4S Series Manual de operación y mantenimiento

PATENTED

BEFORE INSTALLING AND USING THE ACTUATOR, IT IS

COMPULSORY FOR THE INSTALLER AND THE USER TO READ

AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.

THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR

AND MUST BE PRESERVED FOR FUTURE REFERENCE

UNTIL DEMOLITION OF THE SAME.

ACK4S

INSTALLATION AND USE INSTRUCTIONS

CHAIN ACTUATOR FOR

WINDOW AUTOMATION

COD. 0P5301

VER.0.0 REV.06.19

original instructions

1- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED

MACHINERY

2- GENERAL REMARKS

2.2- Installer and user ...............................................................................................page 05

2.4- Reserved rights ................................................................................................page 06

2.1- General instructions ..........................................................................................page 05

2.3- Technical assistance .........................................................................................page 05

2.5- Description of personnel ...................................................................................page 06

...................................................................................................................................page 04

7.1- General instructions ..........................................................................................page 23

..................................................................................................................................page 25

5.1- General instructions ..........................................................................................page 15

6.1- Use of the actuator............................................................................................page 22

3.5- Destination of use .............................................................................................page 10

3.2- Denomination of the components and dimensions............................................page 08

3.3- Technical data ...................................................................................................page 09

3.7- Package.............................................................................................................page 11

3.4- Formulas for the calculation of thrust force or tractive force.............................page 10

4- SAFETY

4.2- Safety devices ...................................................................................................page 13

4.2.1- Protections against electric hazard ................................................................page 13

3- TECHNICAL DESCRIPTION

5- INSTALLATION

5.5- Control devices..................................................................................................page 20

3.6- Use Limits..........................................................................................................page 11

4.1- General instructions ..........................................................................................page 13

5.4- Electric connections ..........................................................................................page 19

5.6- Emergency procedures .....................................................................................page 21

4.4- Residual risks ....................................................................................................page 14

6.2- ...............................................................................page 23Smart Reset System (SAI)

7- MAINTENANCE

8.1- General instructions ..........................................................................................page 24

3.1- Rating plate and "CE" marking .........................................................................page 07

9- SPARE PARTS AND ACCESSORIES UPON REQUEST

5.3- Bottom hung windows .......................................................................................page 17

4.3- Safety plates......................................................................................................page 14

5.2- Top hung windows.............................................................................................page 16

8- DEMOLITION

9.1- General instructions ..........................................................................................page 24

6- USE AND OPERATION

FIGURES

INDEXACK4S

INSTALLATION AND USE ISTRUCTIONS

1- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ACK4S

INSTALLATION AND USE ISTRUCTIONS

ORIGINAL

EMC Directive 2014/30/EU

EN 55014-2:2015

EN 55014-1:2006 + A1:2009 + A2:2011

EN 61000-6-2:2005.

This declaration of conformity is issued under the sole responsibility of the manufacturer.

RoHS II Directive 2011/65/EU

the following essential requisites of the

Date: Sandrigo01/02/2018 Signature: Matteo Cavalcante

Model: ACK4S/230V - ACK4S/24V

have been applied and fulﬁlled: Enclosure I: 1.5.1; 1.5.2; 1.5.10; 1.5.11

The following harmonised standards have been applied:

and the following technical documents:

EN 62233:2008

2006/42/EC Machinery Directive (including all applicable amendments)

EN 50581:2012

EN 60335-2-103:2015 (applicable parts)

that the relevant technical documentation is compiled in accordance with part B of Annex VII of the above

mentioned Machinery Directive..

The above identiﬁed partly completed machinery must not be put into service until the ﬁnal machinery

into which it is to be incorporated has been declared in conformity with the provisions of the above

mentioned Machinery Directive.

Type: ACK4S

The undersigned also undertakes the obligation, in response to a duly reasoned request by the national

market surveillance authorities, to transmit to the a.m. authorities, in electronic or paper format, the

relevant technical documentation on the partly completed machinery.

EN 61000-6-3:2007 + A1:2011 + AC:2012.

Amministratore ................................................................

The above identiﬁed partly completed machinery is also in conformity with the all the relevant provisions

of the following directives (including all applicable amendments)

behalf of the following company

Italia

36066 Sandrigo (VI)

herewith declares that the person authorised to compile the technical ﬁle is

Name: Bettiati Roberto - Topp S.r.l.

The undersigned, in the name of and

Address: via Galvani,59 36066 Sandrigo (VI)

Topp S.r.l.

and that to the partly completed machinery

Via Galvani, 59

CHAIN ACTUATOR FOR WINDOW AUTOMATION

THE MANUFACTURER HAS NO LIABILITY FOR ANY EVENTUAL DAMAGE TO

PERSONS, ANIMALS AND THINGS DUE TO THE INOBSERVANCE OF THE

PRESCRIPTIONS DESCRIBED IN THIS MANUAL.

BEFORE INSTALLING AND USING THE ACTUATOR, IT IS COMPULSORY THAT THE

INSTALLER AND THE USER CAREFULLY READ AND UNDERSTAND THIS MANUAL

IN ALL ITS PARTS.

2.1- GENERAL INSTRUCTIONS

THIS MANUAL IS INTEGRAL PART OF THE ACTUATOR AND MUST COMPULSORILY

BE PRESERVED FOR FUTURE REFERENCE.

IN ORDER FOR THE AUTOMATION UNIT TO OPERATE CORRECTLY, WE

RECOMMEND CARRYING OUT PERIODICAL MAINTENANCE ON IT, AS INDICATED IN

PAR. 7.1 OF THIS MANUAL.

2.2- INSTALLER AND USER

THE ACTUATOR INSTALLATION CAN BE PERFORMED EXCLUSIVELY BY

COMPETENT AND QUALIFIED TECHNICAL PERSONNEL SATISFYING THE

PROFESSIONAL AND TECHNICAL REQUIREMENTS FORESEEN BY THE LAWS IN

FORCE IN THE COUNTRY OF INSTALLATION.

THE WARRANTY ON THE ACTUATOR WILL NOT BE HONORED IF PRODUCT IS NOT

INSTALLED AND USED ACCORDING TO THE INSTRUCTIONS PROVIDED AND THE

REGULATIONS SHOWN IN THIS INSTRUCTION MANUAL AND IF IT IS USED WITH NON-

GENUINE PARTS, ACCESSORIES, SPARE PARTS AND/OR CONTROL/FEEDING UNITS.

THE ACTUATOR CAN BE USED EXCLUSIVELY BY A USER ACTING IN COMPLIANCE

WITH THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND/OR IN THE MANUAL

OF THE ACTUATOR CONTROL DEVICE (e.g.: CONTROL UNIT).

THE INSTALLATION TECHNICIAN SHALL ACCEPT FULL RESPONSIBILITY FOR ANY

INS TALLATION ERRO RS AND FOR ANY FAILUR E TO ADHERE TO THE

INSTRUCTIONS PROVIDED IN THIS MANUAL. THE INSTALLATION TECHNICIAN

SHALL THEREFORE BE EXCLUSIVELY LIABLE FOR ANY DAMAGES CAUSED TO

USERS AND/OR THIRD PARTIES THAT MAY ARISE AS A RESULT OF INCORRECT

INSTALLATION.

2.3- TECHNICAL ASSISTANCE

Contact the installation technician or retailer for assistance.

GENERAL REMARKS -2

ACK4S

INSTALLATION AND USE ISTRUCTIONS

User:

2.5- DESCRIPTION OF PERSONNEL

specialised person capable of operating the actuator under normal conditions by using

the relative controls. He/she must also be able to operate with the actuator under

“maintenance” in order to perform simple routine maintenance operations (cleaning),

and start or reset the actuator following an unscheduled stop.

Each information herein contained (text, drawings, diagrams, etc.) is reserved.

A specialised electrician must be able to install the actuator, start it and operate it both

in normal conditions and in the maintenance mode; he/she is qualified to perform all

electrical and mechanical adjustment and maintenance operations. He/she is allowed

to work on live electrical cabinets and junction boxes.

USERS MUST NEVER PERFORM OPERATIONS RESERVED FOR MAINTENANCE

PEOPLE OR SPECIALISED TECHNICIANS. THE MANUFACTURER DECLINES ALL

LIABILITY FOR DAMAGE DERIVING FROM FAILURE TO OBSERVE THE ABOVE

REQUIREMENTS.

None part of this manual can be reproduced and disclosed (totally or partially) by any

reproduction means (photocopies, microfilms or other) without written authorization of

the Manufacturer.

2.4- RESERVED RIGHTS

The reserved rights on this manual "Installation and use instructions" remain property of

the Manufacturer.

Specialised electrician:

2- GENERAL REMARKS ACK4S

INSTALLATION AND USE ISTRUCTIONS

• "CE" marking

• voltage and intensity of power supply (V - A)

The rating plate is an adhesive plate in polyester, silk-screen printed in black, having the

following size: L= 50 mm - H= 36 mm.

• thrust and tractive force F (N)

3.1- RATING PLATE AND "CE" MARKING

• type and model

• absorbed electric power P (W)

• logo and address of the manufacturer

The "CE" marking certifies the compliance of the machine with the essential safety and

health requirements foreseen by the product European Directives.

It is applied externally on the actuator. The plate bears in readable and indelible way the

following data:

• type of service S (min)

• idle translation speed (mm/s)

• protection degree (IP)

• symbol of double insulation (only for mod. ACK42)

• serial number

• symbol of “WEEE” Directive 2002/96/CE

ACK4S TECHNICAL DESCRIPTION -3

INSTALLATION AND USE ISTRUCTIONS

3.2- DENOMINATION OF THE COMPONENTS AND DIMENSIONS

LEGEND:

1) Power supply cable

2) Support heads

3) Support

4) Opening stroke adjustment on both sides

5) Actuator

6) Chain pin

7) Bracket for bottom hung opening

8) Window frame connection bracket

Dimensions in mm

ACK4S

3- TECHNICAL DESCRIPTION

INSTALLATION AND USE ISTRUCTIONS

Fig. 1

3.3- TECHNICAL DATA

Tab. 1 contains the technical data characterising the actuators.

ACK4S TECHNICAL DESCRIPTION -3

INSTALLATION AND USE ISTRUCTIONS

MAXIMUM APPLICABLE THRUST LOAD

300 N

250 N

MAXIMUM APPLICABLE TRACTIVE LOAD

300 N

250 N

MAXIMUM THRUST LOAD APPLICABLE ON

TWO SYNCHRONIZED AUTOMATIONS.

500 N

450 N

MAXIMUM TRACTIVE LOAD APPLICABLE ON

TWO SYNCHRONIZED AUTOMATIONS

500 N 450 N

IDLE TRANSLATIO N SPEED 8,7 mm/s 8,7 mm/s

DURATION OF THE IDLE S TROKE 46 s 46 s

TYPE OF SERVICE S2 (1)

min 2

min

ADJUSTABLE STROKES ON OUTLET (2)

100-150-200-250-300-350-400 mm

ADJUSTMENT OF THE WINDOW FRAME CONNECTION

AUTOMATIC

MAX. OVERLAPPED PART “D”

50 mm

OPERATING TEMPERATURE

-5°C ÷

50°C

ACTUATOR WEIGHT WITH BRACKETS

1,1 kg

GROSS WEIGHT 1,5 kg

SYNCHRONIZ. TWO ACTUATORS ON THE SAME WINDOW

Yes

MINIMUM DISTANCE BETWEEN ACTUATOR

60 mm

POWER SUPPLY VOLTAGE

230 V ~

50 Hz

24 V ±

10%

ABSORBED CURRENT

0,20 A

1,0 A

ABSORBED POWER WITH LOAD

32 W

24 W

PROTECTION AGAINST ELECTRIC SHOCKS

Class II

Class III

PROTECTION DEGREE OF ELECTRIC DEVICES

IP55

PARALLEL CONNECTION OF MORE THAN ONE ACTUATOR

Yes

(See wiring diagram)

ACK4S/230V

ACK4S/24V

(1)

Service of limited duration according to EN 60034

(2) Tolerance on the precision of the output limit switch tripping: +/- 10mm

Tab. 1

3.5- DESTINATION OF USE

THE ACTUATOR HAS BEEN DESIGNED AND MANUFACTURED TO PERFORM, BY

MEANS OF A CONTROL DEVICE, THE OPENING AND CLOSING OF TOP HUNG

WINDOWS, BOTTOM HUNG WINDOWS, PIVOT WINDOWS, AND SKYLIGHTS.

3.4- FORMULAS FOR THE CALCULATION OF THRUST AND

TRACTIVE

bottom hung windows (B)

F = Force necessary for opening or

(N)

C = Window opening stroke

(mm)

Top hung windows (A) or

closing

P = Weight of the window

(N)

(only movable part)

H = Window height

(mm)

F = (0,54 x P) x ( )

P = Weight of the skylight or dome

(N)

closing

Horizontal domes or skylights

F = Force necessary for opening or

(N)

(Only movable part)

F = 0,54 x P

3- TECHNICAL DESCRIPTION ACK4S

INSTALLATION AND USE ISTRUCTIONS

Fig. 2

Fig. 3

The ACK4S Chain actuator is equipped with the latest TOPP system for the coordinated

synchronization of the chain movement. The electronic speed control is fully automatic and

requires no external control unit; just connect the yellow/white/blue cables as per wiring diagram at

the back of the manual to achieve the synchronized mode. The Smart Reset System (SAI) has

also been included which adjusts the closure of the window in an optimum manner.

The ACK4S chain actuator is mounted when you need two or more attachment points because

the window is particularly heavy or wide and only one actuator would not allow perfect closure of

the window. It should be remembered that the force exerted by the actuators individually is the

same as a similar ACK4 actuator; for example, by mounting two actuators the force applied to the

window is, therefore, doubled. The window is moved in a uniform, synchronized and coordinated

manner with no interruptions and/or speed changes in the actuators' operation. In the event of any

failure of one of the actuators due to a mechanical or electrical fault, the others also stop operating,

guaranteeing that the window remains intact.

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