Texas Instruments DLP5530Q1EVM Manual de usuario

DLPU090–November 2019

DLP5530Q1EVM Evaluation Module User's Guide

User's Guide

DLPU090–November 2019

DLP5530Q1EVM Evaluation Module User's Guide

The DLP5530Q1EVM Evaluation Module (EVM) is a complete electronic subsystem designed to control

the DLP5530-Q1 chipset. The DLP5530-Q1 chipset consists of the DLP5530-Q1, the DLPC230-Q1, and

the TPS99000-Q1. When combined with illumination and projection optics, RGB LEDs and a photodiode,

this EVM can be used to develop an automotive grade projector for applications such as augmented

reality head-up display (AR HUD) or interior projection systems.

Except for the DMD, there are no optical elements provided with this EVM. It is expected that this EVM is

procured in order to mount to a custom designed picture generation unit (PGU) or projector.

The DLP5530Q1EVM is not a production design. It is intended for evaluation only.

Figure 1. The DLP5530Q1EVM

The DLP5530Q1EVM electronics EVM pairs with 3 different optical module configurations, all available as

standalone EVMs. The different options are listed below in Table 1.

Table 1. Optical Module EVM Descriptions

EVM Part Number Typical Application Key Features

DLP5530PGUQ1EVM Head up display Short throw distance for creating HUD images

on a diffuser screen

DLP5530PROJQ1EVM Full color transparent window display Variable throw distance for creating large images

of scalable sizes

DLP5530PROJTGQ1EVM Holographic cluster display Direct green LED for narrow band illumination

of holographic optical elements

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Contents

1 User Guide Overview........................................................................................................ 3

1.1 What is in the DLP5530Q1EVM EVM............................................................................ 3

1.2 Specifications ...................................................................................................... 10

2 Quick Start .................................................................................................................. 12

2.1 Kit Assembly Instructions......................................................................................... 12

2.2 Software Installation .............................................................................................. 13

2.3 Powering-Up EVM................................................................................................. 13

2.4 Connecting EVM to the DLPC230-Q1 Control Program ..................................................... 13

2.5 Steps to Reprogram the Onboard Flash Memory............................................................. 14

3 Optical Engine Requirements............................................................................................. 14

List of Figures

1 The DLP5530Q1EVM....................................................................................................... 1

2 DLP5530Q1EVM Controller PCB.......................................................................................... 3

3 DLP5530Q1EVM Illumination Driver PCB................................................................................ 6

4 EVM Cables .................................................................................................................. 8

5 EVM Cable Connections .................................................................................................. 12

6 Connecting to the DLPC230-Q1 Using the DLPC230-Q1 Automotive Control Program ......................... 13

7 DLPC230-Q1 Automotive Control Program Communication Settings............................................... 14

List of Tables

1 Optical Module EVM Descriptions......................................................................................... 1

2 Controller PCB Ports........................................................................................................ 4

3 Controller LED Indicators................................................................................................... 4

4 Controller PCB Switches.................................................................................................... 4

5 Illumination Driver PCB Ports.............................................................................................. 7

6 Illumination Driver Header Pins............................................................................................ 7

7 EVM Cables .................................................................................................................. 8

8 Electrical Specifications ................................................................................................... 10

9 EVM Components Which are Not Rated for –40°C to 105°C........................................................ 10

10 Typical Timing for Supported Source Resolutions..................................................................... 11

Trademarks

All trademarks are the property of their respective owners.

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User Guide Overview

DLPU090–November 2019

DLP5530Q1EVM Evaluation Module User's Guide

1 User Guide Overview

This user's guide presents an overview and general description of the DLP5530Q1EVM and provides first

steps for getting started using the EVM.

1.1 What is in the DLP5530Q1EVM EVM

The DLP5530Q1EVM consists of a controller PCB, an illumination driver PCB, cables, and a USB to SPI

adapter.

1.1.1 Controller PCB

The controller PCB shown in Figure 2 includes the DLP5530-Q1 DMD, the DLPC230-Q1 DMD Controller,

and the TPS99000-Q1. It supports video inputs from either a micro HDMI or OpenLDI interface and

provides the formatting and control to display the video on the DLP5530-Q1 DMD. The EVM can be

controlled with either a SPI or an I2C interface. The SPI or I2C interface can also be used to reprogram the

serial Flash that is used to store DLPC230-Q1 software and configuration. An optional second SPI port is

provided for monitoring the TPS99000-Q1. The EVM has an external photodiode input that is used to

control white point and brightness over a wide dimming range. An optional second photodiode input is also

provided. The EVM includes a flex interface to control and monitor the illumination driver PCB. It also

provides an optional interface for thermistors on the red, green and blue illuminator PCBs that can be

used to monitor the temperatures of the illuminators.

Figure 2. DLP5530Q1EVM Controller PCB

The controller PCB contains the ports listed in Table 2. Indicator LEDs are listed in Table 3.

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(1) Port unused for RGB display applications. Cable not provided.

Table 2. Controller PCB Ports

SCHEMATIC

REFERENCE FUNCTION

J1 Host I2C, PROJ_ON, HOLD_BOOT, HOST_IRQ

J2 Host SPI

J3 Micro HDMI

J4 OpenLDI (Flex connector)

J5 Photodiode 1

J6 TPS99000-Q1 SPI Debug

J7 Photodiode 2

J8 HUD Driver Interface

J9 LED Thermistor

J10 Fan PWM output(1)

J11 Formatter Controller Power

Table 3. Controller LED Indicators

SCHEMATIC

REFERENCE FUNCTION

D4 (Green) Input power to controller (from illumination driver)

Off: No power connected

On: Power connected

D5 (Green) PROJ_ON

Off: System Off

On: System On

D6 (Red) HOST_IRQ

Off: Interrupt not asserted

On: Interrupt asserted

The controller PCB switches are listed in Table 4. SW4 is a toggle switch for PROJ_ON which is used to

turn on and off the electronics. Note that parts of the board are still powered when PROJ_ON is in the off

position. SW1, SW2 and SW3 are dip switches that control the states of configuration signals the

DLPC230-Q1 reads when it comes out of reset. These switches should be set based on the desired

configuration options.

Table 4. Controller PCB Switches

SCHEMATIC

REFERENCE /

SIGNAL NUMBER FUNCTION

SW1 (1) Spread Spectrum Enable

Off: Disabled

On: Enabled

SW2 (1) Host Port Checksum Select

Off: CRC

On: Checksum

SW2 (2) Host Interface Select

Off: Host SPI

On: Host I2C

SW2 (3) Host SPI Mode

Off: Mode 0 or 3

On: Mode 1 or 2

SW3 Hold in Boot

Off: Do not hold in boot (continue to main application)

On: Hold in boot

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Table 4. Controller PCB Switches (continued)

SCHEMATIC

REFERENCE /

SIGNAL NUMBER FUNCTION

SW4 PROJ_ON

Off: Turn off system

On: Turn on system

On state is toward the outer edge of the board Figure 2

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1.1.2 Illumination Driver PCB

The illumination driver PCB shown in Figure 3 is controlled and monitored by the controller PCB over a

flex cable. Power can be input to the illumination driver from a bench top supply. The illumination driver

provides reverse bias protection and supplies power to the controller PCB over a separate cable. The

illumination driver PCB regulates the input power to 6.5 V or 8 V prior to the illumination driver circuitry.

The illumination driver has outputs for red, green and blue illuminators. These are typically LEDs, but it is

possible other illuminators could be used. See Section 1.2.1 for input and output specifications of the

EVM. Depending on operating conditions, some parts and surfaces of the PCB can be hot.

CAUTION

Hot surface. Contact may cause burns. Do not touch!

Figure 3. DLP5530Q1EVM Illumination Driver PCB

The illumination driver PCB contains the ports listed in Table 5.

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Table 5. Illumination Driver PCB Ports

SCHEMATIC

REFERENCE FUNCTION

J1 Input Power

J2 Input Power (optional)

J3 Controller Power

J4 Controller-Driver Control Interface

J5 Blue Illumination Output - High current output up to 6 A, locking and keyed connector

J6 Green Illumination Output - High current output up to 6 A, locking and keyed connector

J7 Red Illumination Output - High current output up to 6 A, locking and keyed connector

The illumination driver PCB contains the headers listed in Table 6. H2 selects the illumination drive

voltage. Place a jumper across pins 1 and 2 for 6.5-V drive. Place a jumper across pins 2 and 3 for 8-V

drive. Do not hot-swap this jumper, remove/replace only with power disconnected from the board.

Table 6. Illumination Driver Header Pins

HEADER PIN1 PIN2 PIN3

H1 Pre-regulated drive voltage

(6.5 V or 8 V) GND GND

H2 Feedback voltage connection

for 6.5-V drive Pre-regulator feedback voltage Feedback voltage connection

for 8-V drive

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1.1.3 EVM Cables

The DLP5530Q1EVM kit contains the cables and Cheetah USB to SPI adapter listed in Table 7 and

shown in Figure 4.

Figure 4. EVM Cables

Table 7. EVM Cables

NAME REFERENCE QUANTITY

Input Power Cable A 1

Cheetah™ SPI Host Adapter B 1

Host SPI Cable C 1

Host I2C Cable

(Includes PROJ_ON, HOLD_BOOT, HOST_IRQ signals) D 1

Green Illuminator Power Cable E 2

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Table 7. EVM Cables (continued)

NAME REFERENCE QUANTITY

Blue Illuminator Power Cable F 2

Red Illuminator Power Cable G 2

Photodiode Cable I 1

Driver to Formatter Controller Power Cable J 1

Formatter Controller to Driver Control Flex K 1

Micro HDMI Cable M 1

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1.2 Specifications

1.2.1 Electrical Specifications

(1) Conditions for nominal power: white balanced LED current up to 6 A, LED forward voltage = 3.5 V, display duty cycle = 90/10.

(2) Pre-regulator output voltage is set by the jumper position of header H2. See Table 6.

(3) Care must be taken to ensure that individual components and PCB do not exceed their maximum temperature when driving

high-power load.

(4) Some components are only rated to 85°C. Refer to Table 9 for a list of these components.

Table 8. Electrical Specifications

PARAMETER MIN NOM MAX UNIT

Input

Voltage 8 12 18 V

Power(1) 12 40 W

LED Pre-Regulator Output

Voltage 6.5 or 8(2) V

Illumination Driver Output Load

Voltage

(Per LED Color Output) 7.5 V

Current

(Per LED Color Output) 6 A

Temperature

Operating DMD Temperature(3) –40 105(4) °C

1.2.2 Component Temperature Ratings

The PCB materials and most of the PCB components are rated to operate between –40°C to 105°C,

including the DLP5530-Q1, the DLPC230-Q1, and the TPS99000-Q1.

Some components on board, such as switches, connectors, and indicator LEDs, do not meet this

temperature rating. The specifications for EVM components which are not rated between –40°C to 105°C

are listed in Table 9. Please refer to the EVM bill of materials to review the temperature specifications of

all components used in the EVM design.

Table 9. EVM Components Which are Not Rated for –40°C to 105°C

Board Reference Part Number Manufacturer Description Temperature

Minimum (°C) Temperature

Maximum (°C)

Controller D4, D5 LTST-C171KGKT Lite-On LED, GREEN 0805 –55 85

Controller D6 LTST-C171KRKT Lite-On LED, RED 0805 –55 85

Controller J3 685119248123 Wurth CONN MICRO HDMI

RIGHT ANGLE –40 85

Controller SW1 CVS-02TB Copal Electronics Inc SWITCH DIP SLIDE 2-

POS 1 MM 6 V –40 85

Controller SW2 CVS-03TB Copal Electronics Inc SWITCH DIP SLIDE 3-

POS 1 MM 6 V –40 85

Controller SW3 CVS-01TB Copal Electronics Inc SWITCH DIP SLIDE 1-

POS 1 MM 6 V –40 85

Controller SW4 GT12MSCBE C&K Comp SWITCH, SPST, GULL –30 85

Controller U5, U7,

U10, U503,

U504 PCMF2HDMI2SZ Nexperia COMMON MODE

CHOKE 4LN SMD ESD –40 85

Controller U501 TFP401AIPZPRQ1 Texas Instruments IC PANELBUS DVI

RCVR 100-HTQFP –40 85

Illumination

Driver J2 PJ-082BH CUI Inc CONN PWR JACK

2.5X5.5MM SOLDER –25 85

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