Terex Genie S-100 Manual de usuario

Operator's Manual Fifth Edition • Second Printing

S-100 • S-105 • S-120 • S-125 Part No. T113597

Fifth Edition: Second Printing, January 2012

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "S" is a trademark of Genie Industries.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents

Page

Introduction ............................................................... 1

Symbol and Hazard Pictorials Definitions .................. 3

General Safety .......................................................... 5

Personal Safety ........................................................ 8

Work Area Safety...................................................... 9

Legend .....................................................................19

Controls ................................................................... 20

Inspections ..............................................................28

Operating Instructions .............................................. 42

Transport and Lifting Instructions .............................54

Maintenance ............................................................57

Specifications .......................................................... 60

Internet: http://www.genielift.com

E-mail: [email protected]

Operator's ManualFifth Edition • Second Printing

PartNo.T113597 S-100 • S-105 • S-120 • S-125 1

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the above principle

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructionsand safety rules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properlytrained to safely operate the

machine.

Owners, Users and Operators:

Genieappreciates your choice of ourmachine for

yourapplication. Ournumber one priority is user

safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to

safety if you, as the equipment users and

operators:

1 Comply with employer, job site and

governmentalrules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use goodsafe work practices ina

commonsenseway.

4 Onlyhavetrained/certifiedoperators,directed

byinformedandknowledgeablesupervision,

runningthemachine.

If there is anything in this manual that is not clear

orwhich youbelieve shouldbe added, please

Internet:www.genielift.com

E-mail:[email protected]

Introduction

Operator's Manual Fifth Edition • Second Printing

2 S-100 • S-105 • S-120 • S-125 PartNo.T113597

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to an

aerial work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-basedcleanersbecause theymaydamage

the safety sign material.

Hazard Classification

Genie uses symbols, color coding and signal

words to identify the following:

Safety alert symbol—used to alert

youto potentialpersonal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicatesa hazardoussituation

which, if not avoided, will result in

deathor serious injury.

Indicatesa hazardoussituation

which, if not avoided, could result

in death or serious injury.

Indicatesa hazardoussituation

which, if not avoided, could result

inminorormoderateinjury.

Indicatesapropertydamage

message.

Red

Orange

Yellow

Blue

Operator's ManualFifth Edition • Second Printing

PartNo.T113597 S-100 • S-105 • S-120 • S-125 3

Symbol and Hazard Pictorials Definitions

CrushHazard ExplosionHazard

FallHazard

CrushHazard

Tip-over Hazard

Electrocution

Hazard

Keep off this

surface.

Keepawayfrom

movingparts.

Maintainrequired

clearance. Keepawayfrom

path of moving

platform.

Nosmoking.

Noflame.

Stopengine.

Do not overload

platform.Welder

powersupply

weighs

75 lbs / 34 kg

Tip-over Hazard

Onlytrained

maintenance

personnelshould

access

compartments.

Readthe

operator’s

manual.

Platformdownhill:

1. Retract boom.

2. Lowerboom.

Platformuphill:

1. Lowerboom.

2. Retract boom.

Tip-over Hazard

Recoveryprocedure if tilt alarm

soundswhileelevated.

No Step

Fall Hazard

Operator's Manual Fifth Edition • Second Printing

4 S-100 • S-105 • S-120 • S-125 PartNo.T113597

Lanyard

attachmentpoint

Symbol and Hazard Pictorials Definitions

Wheel load

Avoid contact.

Havefire

extinguisher near.

Tie-down

instructions Tie-down

instructions

Electrocution

Hazard

ExplosionHazard Do not use ether

orotherhigh

energystarting

aids on machines

equippedwith

glowplugs.

FireHazard

Explosion / Burn

Hazard Keepallopen

flamesand

sparks away.

Pressure rating for

air line to platform

Read service

manual.

Voltage rating for

power to platform

Replace tires with

same tire.

Replace

extension cylinder

cover before

operating

machine.

Operator's ManualFifth Edition • Second Printing

PartNo.T113597 S-100 • S-105 • S-120 • S-125 5

General Safety

Operator's Manual Fifth Edition • Second Printing

6 S-100 • S-105 • S-120 • S-125 PartNo.T113597

General Safety

Operator's ManualFifth Edition • Second Printing

PartNo.T113597 S-100 • S-105 • S-120 • S-125 7

General Safety

Operator's Manual Fifth Edition • Second Printing

8 S-100 • S-105 • S-120 • S-125 PartNo.T113597

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is

requiredwhenoperatingthismachine.

Occupants must wear a safety belt or harness in

accordancewithgovernmentalregulations.Attach

the lanyard to the anchor provided in the platform.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

All PFPE must comply with applicable

governmentalregulations,andmustbeinspected

and used in accordance with the PFPE

manufacturer’sinstructions.

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