Techno CNC Systems HD series Manual de usuario

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HD WinCNC Manual

(HTT0674)

This document will provide a quick guide to the set up and operating

procedure of the Techno HD Mini CNC Router and the Techno HD Series CNC

Router with a WinCNC Controller.

The Techno HD Mini CNC Router and the HD CNC Routers are powered by

high precision stepper motors and controlled by a PC with a WinCNC Control

System. Files are transferred from a Cam system via a USB memory stick.

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HD WinCNC Manual

(HTT0674)

TABLE OF CONTENTS

I Forklift Guide ............................................................... Page 3

Safety Instructions ............................................................... Page 4

Colleting Guidelines ............................................................... Page 5

HD Mini Setup Instructions .................................................. Page 6

HD Series Setup Instructions .................................................. Page 9

HD Series Vacuum Pump Setup.................................................. Page 10

HD Series Installation .................................................. Page 11

II Controller Functionality

2.1- HD Mini Control Panel Functions ..................................................... Page 7

2.2- HD Mini Enabling the Machine 2.3- HD Mini Start Up/Home.........Page 8

2.1- HD Series Control Panel Functions ..................................................... Page 14

2.2- HD Series Enabling the Machine 2.3- HD Series Start Up/Home......Page 15

2.4- WinCNC Controller Overview ..................................................... Page 16

2.5- WinCNC Program Operation ..................................................... Page 17

III Operating Tutorials

3.1- Jogging the Machine and . ......................... Page 38

3.2- Adjusting the XYZ Position/WCS/User Origin ....................... Page 39

IV Advanced Tutorials

4.1- Alternating between Override and Programmed Feedrates .. Page 41

 4.2-SettingOverridespeedforaG-codele................................Page42

4.3- Setting the Table Size ...................................... Page 43

4.4- Command Reference ...................................... Page 44

V HD Mini Machine Lubrication ................. Page 72 and Page 73

HD Machine Lubrication ...................................... Page 74

VI ERROR MESSAGES ................................................................ Page 75 - 80

VII Appendix

Becker Vacuum Pump Manual ......................... Page 81 - 85

Becker Vacuum Pump Filter Inspection ......................... Page 86 - 89

Becker Vacuum Pump Greasing Process ......................... Page 90 - 93

VIII Warranty ......................... Page 94

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HD WinCNC Manual

(HTT0674)

www.technocnc.com (HTT06081112)

Tel: 631-648-7481 • Email: [email protected]

All Techno machines are shipped assembled and secured to a wooden pallet.

Unpack all items that shipped

with your machine. Check the

items against the packing slip

to be sure nothing was left out.

Notify Techno immediately if

you are missing any pieces of

your shipment.

1.1

I. UNPACKING AND MACHINE IDENTIFICATIONS

Please note the 4 Forklift Tubes on

the front and rear of the machine.

II. MEASURING FORKS AND FORKLIFTING MACHINE

Front of Machine

Rear of Machine

1 2

Fig. 1.1

Care must be taken not to damage the

valves on the front of the machine.

Slowly move in close to the machine.

2.3

Fig. 2.3 Forklift your machine up from the

oor and remove the wooden pallet.

2.4

Fig. 2.4

Forks must be centered in the front

of the machine (shown in Fig 2.1).

2.1

Fig. 2.1

Measure the distance

between the forks.

(shown in Fig 2.2).

2.2

Fig. 2.2

For safety and to prevent damage to the machine

and cables, Lift Machine Using Forklift Tubes ONLY

If required, there are 4 Forklift Tubes

on the sides of the machine.

SAFETY WARNING: DO NOT LIFT OR MOVE MACHINE USING GANTRY

Depending on machine size — SEE QUOTE FOR MACHINE WEIGHT

NOTE: Forklift capacity must be adequate to safely lift the machine.

It is recommended to have Fork Lift Extensions to better support load.

FORKLIFT GUIDE

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1. Keepngers,hands,andallotherobjects

awayfrommachinewhilepowerison.

2. Disconnectpowertoallsystemcomponents

whennotinuse,whenchangingaccessories,

andbeforeservicing.

3. Donotloosen,remove,oradjustmachine

partsorcableswhilepowerison.

4. Exercisecarewithmachinecontrolsand

aroundkeyboardtoavoidunintentional

starting.

5. Makesurevoltagesuppliedisappropriateto

specicationsofcomponents.

6. Machinesmustbepluggedintothree-

prongedgroundedoutlets.Donotremove

thegroundingplugorconnectintoan

ungroundedextensioncord.

7. Keepcablesandcordsawayfromheat,oil,

andsharpedges.Donotoverstretchor

runthemunderotherobjectsoroverwork

surfaces.

8. Useproperxturesandclampstosecure

work.Neverusehandstosecurework.

9. Donotattempttoexceedlimitsofmachine.

10. Donotattempttousemachineforpurposes

otherthanwhatisintended.

11. Usemachineonlyinclean,well-litareas

freefromammableliquidsandexcessive

moisture.

12. Stayalertatalltimeswhenoperatingthe

machine.

13. Alwayswearsafetygoggles.

14. Donotwearloose-ttingclothingwhen

operatingmachine.Longhairshouldbe

protected.

15. Alwaysmaintainproperbalanceandfooting

whenworkingaroundthemachine.

16. Maintainequipmentwithcare.Keepcutting

toolscleanandsharp.Lubricateandchange

accessorieswhennecessary.Cablesand

cordsshouldbeinspectedregularly.Keep

controlscleananddry.

17. Beforeusing,checkfordamagedparts.An

authorizedservicecentershouldperform

allrepairs.Onlyidenticalorauthorized

replacementpartsshouldbeused.

18. Removeanyadjustingkeysandwrenches

beforeturningmachineon.

19.Donotoperatethemachineunattended.

20.Followallsafetyinstructionsandprocessing

instructionsintheMSDSforthematerial

beingprocessed.

21. Useproperprecautionswithdustcollection

systemstopreventsparksandrehazards.

22.Makesuretohaveproperreextinguishing

equipmentonhandatalltimes.

WARNING: IMPROPER OR UNSAFE OPERATION OF THE MACHINE WILL

RESULT IN PERSONAL INJURY AND/OR DAMAGE TO THE EQUIPMENT.

READ THESE INSTRUCTIONS THOROUGHLY BEFORE OPERATING MACHINE.

DO NOT OPERATE MACHINE IF YOU ARE UNFAMILIAR WITH THESE SAFE

OPERATING INSTRUCTIONS. DO NOT OPERATE MACHINE WITHOUT

KNOWING WHERE THE EMERGENCY STOP SWITCH IS LOCATED.

PREVENT FIRE HAZARDS by using the proper feeds, speeds, and tooling while

operating your Techno machine. For example, setting feeds and speeds too low

and/or using dull tool bits creates friction at the material. The friction generates

heat which can result in a re that can be drawn through the vacuum table or

dust collector without warning. Fire hazard from friction heating caused by dull

tools is possible when cutting certain materials, especially composite material

Safety Instructions

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HD WinCNC Manual

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WARNING!

THE SPINDLE WILL BE DAMAGED

IF UNBALANCED EQUIPMENT IS USED.

AIR SUPPLY MUST BE FILTERED AND DRY.

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HD WinCNC Manual

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The Techno HD Mini

Router is powered by

220 Volt AC and the

electronics require Single

Phase power.

When unpacking the machine,

avoid twisting any of the cables.

(Fig 1.1a and Fig 1.1b)

1.1

1.2

I. TECHNO HD MINI SETUP

The power cable is supplied without a plug.

You will need to supply your own plug.

Haveasuitablyqualiedpersonattachthecorrectplug

in compliance with the wiring standards in your area.

The machine must be connected to a 220V,

single phase, 15A circuit.

The cable that we supply will be one of two types.

It may either be a cable with a brown, blue, and green/yellow wire

or a cable with a black, white, and green wire. (Fig 1.2)

Power is connected as follows:

Cable type 1:

Brown - hot

Blue - hot

Green/yellow - ground

Cable type 2:

Black - hot

White - hot

Green - ground

Fig. 1.2

Fig. 1.1

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HD WinCNC Manual

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2.1 Control Panel Functions.

Once the electrical connections have been made, the machine is powered on by pressing the green

POWER button on the front of the machine. Figure 2.1a shows the buttons and their functions.

The front panel also contains the Spindle Inverter Readout.

The number on this display multiplied by 60 gives the spindle speed in RPM.

The potentiometer and buttons on this display should NOT be touched.

The spindle is controlled by the WinCNC controller on your PC.

Emergency

Stop Power

Enable

Power

Disable

Spindle Inverter

Readout

USB

Port

Fig.2.1a

Tool

Calibration

Block

WinCNC Controller

WinCNC Users Guide Page 10

Screen Display

The following section contains a sample of the WinCNC software

display. Common components are labeled to provide clarity.

NOTE : This screen may differ from your screen layout, as it is

highly customizable and may have been altered by the CNC ma-

chine manufacturer.

Screen Display Component Breakdown

Menu Bar

The Menu Bar contains many of the main features of the WinCNC

software. It is broken down into several generalized sections, as

shown below. The menu bar selections are described in the follow-

ing pages. If a menu option has a shortcut key, the shortcut key

combination is listed in parenthesis () after the name of the menu

option.

Program Operation

Turn on the Spindle Vary the spindle speed

The spindle speed should change uniformly, 1 on

LCD=50 on inverter,6=300

If looking down the spindle from above, tool should be

turning Clockwise.

Check rotation of the spindle.

II. WinCNC Controller: Functionality

Once the main power switch has been engaged the controller is activated by pressing the

green on switch on the front of the controller.

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2.2 Enabling The

Machine.

When the machine is plugged in,

the red POWER button will light up

indicating the machine is powered,

but motors are not yet powered.

Fig 2.2a

Activate the machine by pressing the

green POWER button.

Power is now applied to the machine.

The green light will now light up and the

red light will go off. Fig 2.2b Fig.2.2b

Fig.2.2a

(Note that the red POWER button will light up if the Emergency Stop is pressed during operation.)

2.3 Start-Up/Home

Homing the Machine

WhenWinCNCControllerisstartedthedisplayissettothelastknownposition.Ifthemachine

hasbeenmovedmanuallyorhasdriftedwhilepowereddown,thispositionwillnotbeaccurate.

TheG28commandmustbeusedtohomethemachine.G28movestheWZmotorsuptothe

highlimits,thenmovestheXYmotorstotheirlowlimits.Theheadsarethenmovedawayfrom

thelimitsbythevaluesspeciedinWINCNC.INIandeachaxisissettozero.Thispositionis

MachineZero.

ItisimportanttouseG28tosetMachineZerosincemanyWinCNCfeaturesarecalculatedfrom

thisposition.SoftLimitsandBoundariescannotbeusedifMachineZeroisnotproperlyset.G28

willsearchforthelimitsat50”perminute.The“lim_step=”settinginWINCNC.INIcanhelp

minimizetheimpacttothemachinewhenstoppingatthelimitswitches.

G28canalsobeusedtohomeonlyspeciedaxis.(i.e.G28ZhomesonlytheZaxis).

NormalmachineoperationusingWinCNCControllerwouldbe:

  Starttheprogram.

  EnterG28.PushENTER.(MachineGoesHome)

  Enterpartprogramtocut.PushENTER.(Jobleruns)

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HD WinCNC Manual

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L1 L2 L3

Fig. 1.1

Enclosure

The Techno HD Series Router is powered by 220 Volt AC. Unless specially requested,

the electronics require 3-phase power.

The Electronics are housed in the large Nema

enclosure as shown in Figure 1.1. When unpacking

the machine avoid twisting the cable carrier that

guides the cables to the motors.

Haveasuitablyqualied

person connect the

220V to the terminals.

Make sure that all local

electrical codes are

obeyed. For single phase

machine, connect power

to L1 and L3 only.

1.1

1.4

I. TECHNO HD SETUP

Open the

back of the

enclosure

(shown in

Fig 1.2) with

the key

provided.

1.2

Fig. 1.2

Fig. 1.4

Guide the cable through the hole

on the side of the enclosure and

attach the hand-held controller to

the DB 15 terminal.

(shown in Fig. 1.6).

1.5

Fig. 1.5

The electronics will now be

visibleandidentiableandwill

be identical or like depending

on the model issued. (shown in

Fig. 1.3).

The terminals for the

220 volt connection are located

at the bottom of the box

(shown in Fig.1.4).

1.3

Fig. 1.3

A -Controller Board

B -Stepper Driver

C -24 Volt PSU

D -220 Volt In

1.6

If the machine has a vacuum

hold down pump, there is a

matching connector that will

plug into the controller box

(shown in Fig.1.7).

Vacuum Starter

Connection

Fig. 1.6

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Control Box Front Panel

(for Vacuum System)

The

highlighted above come

standard if the Vacuum Table

is purchased with the machine.

Vacuum Pump Switch

WARNING: Direction of Pump Rotation is critical.

Briey start Pump and check rotation (arrow on casing).

Exchange phases if rotation is incorrect.

IF YOU RUN THE PUMP/BLOWER CONTINUOUSLY

IN THE WRONG DIRECTION,

THE VANES WILL BE DAMAGED.

NOTE:

The cover was

removed from

Motor Starter.

HD VACUUM PUMP SETUP: SINGLE PHASE & 3 PHASE

If a Vacuum Pump/Blower was part of your order, you

will have an electrical starter box that looks like this.

You should not need to wire the Vacuum Pump/Blower

Motor, it has been wired and tested at the factory.

You will need to have the electrician connect

AC power (220 or 440VAC)asspecied

on the unit here to the Motor Starter.

3 Phase Control Box

Single Phase Control Box

Pump/Blower Motor

Starter Box & Connector

Vacuum Hoses

Vacuum Hose Kit

Use the

T-Connector

to connect the

Blue Hose to

the 2 Vacuum

Hoses to the

Machine.

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