TE Connectivity PRO-CRIMPER III Manual de usuario

Instruction Sheet

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

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TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

LOC B

PRO-CRIMPER* III Hand Crimping

Tool Assembly 58573-1 with

Die Assembly 58573-2 408-4251

21 APR 11 Rev F

Figure 1

1. INTRODUCTION

PRO-CRIMPER III Hand Tool Assembly 58573-1

consists of PRO-CRIMPER III Hand Tool Frame

354940-1 and Die Assembly 58573-2. The tool

assembly is used to crimp the spare wire caps listed in

Figure 1 onto single unstripped wire with thin copper

insert and with or without a moisture-resistant inhibitor.

Read these instructions thoroughly before using the

tool assembly.

Dimensions in this instruction sheet are in metric

units [with U.S. customary units in brackets].

Figures are not drawn to scale.

For additional information on the hand tool frame, refer

to 408-9930.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION (See Figure 1)

The tool consist of a stationary jaw and handle, a

moving jaw and handle, and an adjustable ratchet that

ensures full crimping. The tool features a ratchet

adjustment wheel for adjusting the crimp height.

The die assembly consists of an indenter (stationary

die) and an anvil (moving die). When closed, the dies

form four crimping chambers. Each die is held in the

tool frame by a single screw.

DIE ASSEMBLY

CRIMPINGCHAMBER

MARKING

WIRE INSULATION

DIAMETER RANGE

(mm [in.])

SPARE WIRE CAP SPARE WIRE CAP

COLOR CODE

Standard Moisture Resistant

58573-2

W 1.22-1.91 [.048-.075] 324484 324693 White

R 2.03-2.92 [.080-.115] 324485 324694 Red

B 3.05-3.68 [.120-.145] 324486 324695 Blue

Y 3.81-5.33 [.150-.210] 324487 324696 Yellow

NOTE

Die Assembly

Moving Jaw

Ratchet Adjustment

Wheel

Stationary Jaw

Back of Tool Frame

(Wire Side)

Pivot Pin

Ratchet

PRO-CRIMPER III Hand Tool

Frame 354940-1 (408-9930)

Stationary Handle

Moving Handle

The PRO-CRIMPER III Hand Crimping Tool is a “Commercial" grade tool and is

designed primarily for field installation, repair, maintenance work, or prototyping in

industrial, commercial, or institutional applications. Product crimped with this tool will

meet the crimp height requirement for hand tools in the appropriate Application

Specification (114-series), but may not comply with other feature parameters of the

specification. TE offers a variety of tools to satisfy your performance requirements.

For additional information, contact the Tooling Assistance Center at 1-800-722-1111.

Die Retaining Screw

(2 Places)

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low

volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

408-4251

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Rev F

3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY

1. Close the tool handles until the ratchet releases,

then allow the handles to open fully.

2. Insert the dies into the tool jaws as shown in

Figure 2, and align the retaining holes in each die

with the associated hole in the tool.

3. Thread, but do not tighten, the die retaining

screws into the holes.

4. Carefully close the tool handles, making sure that

the dies align properly.

5. Tighten the die retaining screws using the

appropriate screwdriver.

6. To disassemble, close the tool handles until the

ratchet releases, remove the two die retaining

screws, and slide the dies out of the tool jaws.

Figure 2

4. CRIMPING PROCEDURE

Refer to Figure 1, and select a spare wire cap for the

insulation diameter of the wire being used. Then

proceed as follows:

1. Close the tool handles until the ratchet releases,

then allow the handles to open FULLY.

2. Identify the color code of the spare wire cap, and

insert the spare wire cap into the crimping chamber

with the same color code. Make sure that the spare

wire cap is fully inserted.

3. Begin closing the tool handles until the spare wire

cap is held firmly in place. DO NOT deform the cap.

4. Insert the unstripped wire completely into the

spare wire cap. When bottoming the wire in a

moisture-resistant spare wire cap, greater insertion

force must be exerted on the wire to displace the

inhibitor in the spare wire cap.

5. Close the tool handles until the ratchet releases.

6. Allow the tool handles to open FULLY, and turn

the spare wire cap and wire one quarter of a turn

while pulling lightly on the wire until the spare wire

cap is free from the crimping chamber.

7. Refer to Figure 3, and inspect the crimped spare

wire cap for the following:

— The crimp should be near the center of the insert

in the spare wire cap, and the wire should be

bottomed in the spare wire cap.

— Double check that the correct spare wire cap was

used for the wire insulation diameter, and make

sure that the correct crimping chamber was used.

If the spare wire cap fails inspection, cut the wire

from the spare wire cap, then apply a new spare

wire cap to the wire by carefully following the

crimping procedure.

DO NOT use defective or damaged products.

Figure 3

5. RATCHET ADJUSTMENT

The tool ratchet mechanism features an adjustment

wheel with numbered settings. The adjustment wheel

controls the amount of handle pressure exerted on the

jaws during crimping. If the crimp is not acceptable,

adjust the ratchet as follows:

1. Remove the lockscrew from the ratchet

adjustment wheel. Refer to Figure 4.

2. Using a screwdriver, adjust the ratchet wheel

from the front of the tool.

3. Observe the ratchet adjustment wheel. If a tighter

crimp is required, rotate the adjustment wheel

counterclockwise to a higher-numbered setting. If a

looser crimp is required, rotate the adjustment

wheel clockwise to a lower-numbered setting.

Indenter

Die

Anvil

Die

Retaining

Screws

Jaws

CAUTION

1 Crimp near center of insert; spare wire cap was fully

bottomed in closed dies.

2 Correct wire insulation diameter for spare wire cap was used.

3 Wire bottomed in spare wire cap.

4 Spare wire cap insulation color matches die crimping

chamber marking.

408-4251

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Rev F

Figure 4

4. Re-install the lockscrew.

5. Make a sample crimp. If the crimp is acceptable,

the adjustment setting is correct. If the crimp is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

6. MAINTENANCE AND INSPECTION

6.1. Maintenance

1. Ensure that the tool frame and dies are clean by

wiping them with a clean, soft cloth. Remove any

debris with a clean, soft brush. Do not use objects

that could damage any components.

2. When not in use, keep tool handles closed to

prevent objects from becoming lodged in the dies,

and store in a clean, dry area.

3. Remove all lubrication and accumulated film from

the dies by immersing the dies in a suitable

commercial degreaser.

6.2. Visual Inspection

1. Inspection of the tool and dies should be made on

a regular basis to ensure that they have not become

worn or damaged.

2. Make sure that the proper die retaining screws

are properly secured.

3. Inspect the crimping chambers of the die

assembly for flattened, chipped, worn, or broken

areas. If damage or abnormal wear is evident, the

dies must be replaced. Refer to Section 7,

REPLACEMENT AND REPAIR.

6.3. Measuring Die Opening

The tool assembly will perform correctly as long as:

(1) the product specified is correct for the die

assembly, (2) the correct product is used in the

matching crimping chamber of the die assembly,

(3) the die assembly has been measured to ensure

that the openings are correct, and (4) the dies bottom

on each other.

Figure 5 provides dimensions for the die openings.

Figure 5

7. REPLACEMENT AND REPAIR

Available separately, Repair Kit 679221-1 includes a

replacement nut and a variety of pins, rings, screws,

and springs. If the dies are damaged or worn

excessively, they must be replaced.

Order the repair kit, tool assembly, and die assembly

through your representative, or call 1-800-526-5142,

or send a facsimile of your purchase order to

717-986-7605, or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

8. REVISION SUMMARY

Revisions to this instruction sheet include:

•Changed company logo

Screwdriver

Lockscrew

RatchetAdjustment

Wheel

DIE

ASSEMBLY

DIE OPENING DIMENSION (mm [in.])

WRB Y

58573-2 1.83

[.072]

2.26

[.089]

2.95

[.116]

3.61

[.142]

Note: Not to Scale

408-4251

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Rev F

Tooling Compatible with Die Assembly 58573-2

PRO-CRIMPER III Hand Tool Frame 354940-1

(Instruction Sheet 408-9930)

SDE-SA Hand Tool 9-1478240-0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409-10052)

626 Adapter 679304-1

(Instruction Sheet 408-4070)

Electro-Hydraulic (BT 3500 Battery-Hydraulic)

Hand Tool Kits 2031400-[ ]

(Customer Manual 409-10095)

“C”-Head Assembly 2031450-1

(Instruction Sheet 408-10311)

Closed Head Assembly 2031460-1

(Instruction Sheet 408-10312)

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