TE Connectivity PRO-CRIMPER III 2161732-1 Manual de usuario

Instruction Sheet

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

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TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com LOC B

408-32033

PRO-CRIMPER* III Hand

Crimping Tool Assembly 2161732-1

with Die Assembly 2161717-1 09 JAN 14 Rev B

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

This instruction sheet provides application and

maintenance procedures for PRO-CRIMPER III Hand

Tool Assembly 2161732-1 and crimping die assembly

2161717-1. See Figure 1. The hand tool consists of

the die assembly and PRO-CRIMPER III Hand Tool

Frame Assembly 354940-1 (refer to Instruction Sheet

408-9930 for use and maintenance on the hand tool

frame). The die assembly can be purchased

separately, or purchased with the hand tool.

For information on connector part numbers and

connector assembly procedures, refer to the

appropriate instruction sheet packaged with the

connector.

Dimensions in this instruction sheet are in metric

units [with U.S. customary units in brackets].

Figures and illustrations are for reference only and

are not drawn to scale.

Read these instructions and all referenced materials

thoroughly before using the die and tool assembly.

2. DESCRIPTION (See Figure 2)

The die assembly features an anvil die and a crimper

die. When closed, the dies produce three crimping

chambers that crimp the ferrule of the connector. Each

die is held in the tool jaws with a single die-retaining

screw.

3. DIE INSTALLATION (Figure 2)

1. Close the tool handles until the ratchet releases;

then allow the tool handles to open FULLY.

2. Install anvil die in the moving jaw of the hand tool.

Align the die with the retaining screw hole; then

secure die with the button head cap screw. Do NOT

fully tighten.

3. Install crimper die in the stationary jaw of the

hand tool. Slowly close the tool handles, allowing

the die to align itself with the upper die. When dies

are properly aligned, securely tighten both screws.

PRO-CRIMPERIII

Frame Assembly

354940-1

The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed

primarily for field installation, repair, maintenance work, or prototyping in industrial,

commercial, or institutional applications. Product crimped with this tool will meet the crimp

height requirement for handtools in the appropriate ApplicationSpecification (114-series),

but may not comply with other feature parameters of the specification.

TE Connectivity offers a variety of tools to satisfy your performance requirements.

For additional information, contact the Tooling Assistance Center at 1-800-722-1111.

Crimper Die

(Stationary)

Anvil Die

(Movable)

CrimpingDie

Assembly

2161717-1

Die

Retaining

Screws

NOTE

ORIGINAL INSTRUCTIONS

408-32033

2of 4

Rev B

Figure 2

4. CRIMPING PROCEDURE (Figure 3)

Prepare connector and cable according to the

instructions packaged with the connector, and proceed

as follows:

1. Close the tool handles until the ratchet releases,

then allow the handles to open FULLY.

2. Place connector in the appropriate crimping

section of dies as shown in Figure 3.

3. Close the tool handles until the ratchet releases;

then open the tool handles to remove the crimped

connector.

5. MAINTENANCE AND INSPECTION

5.1. Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint-free

cloth. Do NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die-retaining screws

are properly secured.

3. When the dies are not in use, store them in a

clean, dry area.

4. Store the tool with the tool handles closed to

prevent objects from becoming lodged within the

jaws.

5.2. Inspection

1. Remove all lubrication and accumulated film from

the dies by immersing the dies in a suitable

commercial degreaser.

2. Make sure that the proper die retaining screws

and die components are properly secured.

Figure 3

3. Inspect the crimping surfaces for flattened,

chipped, worn, or cracked areas. If damage is

evident, the dies must be replaced. Refer to

Section 6, REPLACEMENT.

5.3. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly. Figure 5 provides information on

die openings.

Ratchet

Die

Retaining

Screws

Stationary Jaws

Crimper Die

(Stationary)

Anvil Die

(Movable) Moving Jaw

Ratchet

Cable

408-32033

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Rev B

Figure 4

5.4. Ratchet Adjustment (Figure 4)

The tool frame assembly ratchet mechanism features

an adjustment wheel with eight settings. If the crimp is

not acceptable, adjust the ratchet as follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel from

the opposite side of the tool.

3. Observe the ratchet adjustment wheel. If a tighter

crimp is required, rotate the adjustment wheel

COUNTERCLOCKWISE to a higher-numbered

setting. If a looser crimp is required, rotate the

adjustment wheel CLOCKWISE to a lower-

numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the crimp is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

6. REPLACEMENT

PRO-CRIMPER III Hand Tool Assembly 2161732-1

and Die Assembly 2161717-1 are inspected before

shipment. TE recommends that the dies be inspected

immediately upon arrival at your facility to ensure that

the dies have not been damaged during shipment.

Order replacements through your TE Representative,

or call 1-800-526-5142, or send a facsimile of your

purchase order to 1-717-986-7605, or write to:

CUSTOMER SERVICE (38-35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105-3608

7. REVISION SUMMARY

•Changed text in Section 2 and art in Figure 3

Figure 5

Screwdriver

Lockscrew (Typ)

Ratchet

Adjustment

Wheel

.128 .151 .213

5.41 ±0.05

[.213 ±.002]

3.84 ±0.10

[.151 ±.004]

3.25 ±0.10

[.128 ±.004] 10.16 [.400]

Ref

12.50 ±0.10

[.492 ±.004]

408-32033

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Rev B

Tooling Compatible with Die Assembly 2161717-1

PRO-CRIMPER III Hand Tool Frame 354940-1

(Instruction Sheet 408-9930) SDE-SA Hand Tool 9-1478240-0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409-10052) 626 Adapter 679304-1

(Instruction Sheet 408-4070)

Electro-Hydraulic (BT 3500 Battery-Hydraulic)

Hand Tool Kits 2031400-[ ]

(Customer Manual 409-10095) “C”-Head Assembly 2031450-1

(Instruction Sheet 408-10311)

Closed Head Assembly 2031460-1

(Instruction Sheet 408-10312)

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