TE Connectivity 58422-1 Manual de usuario

The Tool is Used to Crimp:



AMPLI-BOND* Terminals, PLASTI-GRIP* Terminals,

TERMINYL* Terminals and Splices, Pre-Insulated nylon

HeavyDutyTerminals,Pre-InsulatedAMPOWER*Terminals,

and Sealed COPALUM* Terminals and Splices.

Yoke

Pivot Pin

Piston (Ram)

Cylinder Latch Pin

Dust Cap

Quick-Disconnect

Coupler, Cylinder Half

(Mates With Coupler on

Hose or Handle Control)

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.

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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111



PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

408-9535



Hydraulic Crimping Heads 

58422-1 and 2161730-1 29 AUG 12 Rev C

Figure 1

1. INTRODUCTION

This instruction sheet provides application,

maintenance, and inspection procedures for Crimping

Heads 58422-1 and 2161730-1 (part number

2161730-1 is a special version of part number 

58422-1, with an extended stroke for terminating

sealed COPALUM quick-termination connectors).

A typical crimping head is shown in Figure 1. The

crimping heads accept interchangeable die sets for a

variety of heavy-duty terminals and splices for large

wire sizes - within Size 8 through 4/0 AWG range.

Refer to instructions packaged with specific die sets

for compatible products, wire ranges, strip dimensions,

and application procedures.

The crimping heads are designed for two 

DYNA-CRIMP* tools: either Hydraulic Hand Pump

314979-1 (covered in customer manual 409-5860) 

or Hydraulic Power Unit 69120-[ ] (described in 

409-1950). Read these instructions, and all applicable

references, before inserting any die assemblies and

crimping any terminals or splices.

NOTE

Dimensions on this sheet are in millimeters [with

inches in brackets].



Reasons for reissue are provided in Section 8,

REVISION SUMMARY.

2. DESCRIPTION

Main components of the crimping head are: a yoke

which houses the stationary die and retains the

terminal assembly for crimping, a removable latch pin

which allows pivoting of the yoke on the pivot pin

(typically required for splice terminations), a cylinder

which contains the head's hydraulic chamber, a piston

(ram) which holds and controls the moving die, and a

quick connect/disconnect coupler (cylinder half) which

mates with the coupler on hose or handle control to

release or supply pressure.

DANGER

STOP

To avoid injury when using DYNA-CRIMP

equipment, observe the following precautions:



- Do NOT modify the crimping equipment in



any way.



- Use only dies, terminals, and wire specified for



the head.



- Do NOT perform repairs other than those

specified in the instructional material supplied



with the equipment.

3. CRIMPING HEAD INSTALLATION

Each crimping head is shipped with a coating of

lubricating oil to prevent rust and corrosion. Wipe the

oil off before installing the crimping head on the power

unit. Note that the crimping head is shipped without oil

inside the cylinder. To install crimping head, proceed

as follows.

DANGER

STOP

Make sure that hydraulic pressure to hose or

handle control is released and that power supply is

disconnected to electric power unit, if applicable.



CAUTION

1. Remove protective dust caps from both quick

connect/disconnect couplers.

2. Hold hose or handle control vertically to prevent

oil spillage. Attach hose or handle control to

coupling section on head. Thread properly and

tighten securely.

Oil flow must be unobstructed between power unit

and crimping head. Make sure that all couplers are

fully mated and tightened.



NOTE

408-9535

2of 4

Rev C

If crimping head must be removed after being in

production, pressure must be released in the

hydraulic system before head is removed.



- If using Hydraulic Power Unit 69120-[ ],

DISCONNECT POWER UNIT FROM



POWER SUPPLY.



- If using Hydraulic Hand Pump 314979-1,

depress the pressure release.

Yoke

Setscrew

Ram

Setscrew

Ram Advanced

Stationary / Upper Die

Moving / Lower Die

Latch Pin

Removed

Figure 2

4. DIE INSERTION AND REMOVAL (Figure 2)

DANGER

STOP

Avoidpersonal injury. When using power unit,

exercise caution to avoid accidently depressing

foot pedal or handle control when installing or

changing dies.

Make sure that matched die set, terminal, and wire

size are compatible. With crimping head properly

installed, refer to die set instructions, and insert /

change die set as follows:

CAUTION

1. Remove latch pin and open yoke on 

crimping head.

2. Loosen setscrew in yoke. Refer to die set

instructions and insert stationary (upper) die which

includes the nest area into well of yoke. Tighten

setscrew.

3. Activate power unit to advance ram until setscrew

is visible (about 12.7 mm [.50 in.]). Loosen

setscrew.

4. Insert moving (lower) die, which serves as the

indenter, into ram well, making sure that moving die

is properly oriented to mate with stationary die.

Tighten setscrew.

5. Close yoke and secure with latch pin.

6. Slowly close dies to ensure proper alignment.

7. Complete the cycle and return the ram to the

DOWN position.

Always ensure that latch pin is fully inserted or

damage may occur to yoke, dies, or latch pin.



5. CRIMPING PROCEDURE

DANGER

STOP

Avoid personal injury. When operating power unit,

exercisecautionwhileholding terminals,splices,or

wire near crimping area.



The following crimping procedure provides general

information. Refer to instructions packaged with

individual die sets for specific products, wire sizes,

strip dimensions, positioning of terminals and splices

in the dies, and crimping procedures.

NOTE

Never operate the power unit without having a

crimping head attached to the handle control or

crimping head coupling.



NOTE

1. Insert terminal or splice in the stationary (upper)

die according to instructions packaged with the

dies. Make sure the latch pin is secure before

activating the power unit.

2. Slowly advance moving (lower) die with short,

quick strokes until terminal or splice is secure.

3. Insert the stripped wire.

4. Cycle tool to complete crimp. Remove crimped

terminal or splice.

If the splice or terminal sticks in the die after

crimping, apply a rocking action to remove it from

the die.



6. INSPECTION / MAINTENANCE

DANGER

STOP

Make sure hydraulic pressure is released and

power supply is disconnected before following

inspection and maintenance procedures, unless

otherwise specified in the procedure.

Each crimping head is assembled and inspected

before shipment. TE Connectivity recommends that

the crimping head be inspected immediately upon its

arrival at your facility, and at regularly scheduled

intervals, to ensure that the crimping head has not

been damaged during handling. Frequency of

inspection depends upon the following: care, amount

of use, and handling of the head; type and size of

products crimped; degree of operator skill; and

environmental conditions.

6.1. Cleaning

Remove accumulations of dirt and grease on the

crimping head, especially in areas where dies are

installed and terminals are crimped. Clean the entire

head frequently with a clean, lint-free cloth.

408-9535

3of 4

Rev C

6.2. Visual Inspection

Refer to Figure 3 and proceed as follows:

Check Die Areas

for Damage Check These

Areas for Cracks

Check for

Excessive

Wear at

Pivot Pin

and Latch

1. With hydraulic pressure released, inspect the

assembled head for nicks, scratches, and cracks.

Inspect for cracks especially at the corners of the

yoke and around the top of the cylinder.

2. Inspect pivot pin holes and latch pin holes for

wear. Replace parts, as needed.

3. Activate power unit. Raise ram to UP position.

Inspect flat and round surfaces of ram for galling

(fretting or wear by friction), cracks, or oil leakage.

Release pressure and make sure that ram retracts

smoothly.

4. If head shows evidence of galling, cracks, oil

leakage, or rough cycling, return the crimping head

for repairs. (Refer to Section 7, REPLACEMENT

AND REPAIR).

Figure 3

6.3. Crimping Head Check-Out Procedure

If the ram fails to return to the DOWN position after

completion of a crimping cycle, the cause may be in

the crimping head. To determine whether or not the

trouble is in the crimping head, proceed as follows:

A. With Hydraulic Power Unit 69120-()

With power unit activated, press the pressure release

button on the electrical control box. Or, if the unit has

the “dump” feature, move the trigger to the “dump”

position and hold for several seconds. This willrelease

any pressure in the hydraulic system. If the ram

returns to DOWN position, the trouble is NOT in the

crimping head. If ram does not return, ensure that the

coupler is fully engaged. If coupler is engaged and ran

still does not go DOWN, return the crimping head for

repairs.

B. With Hydraulic Hand Pump 314979-1

With power unit activated, turn the hold/return lever to

the RETURN position. If the ram fails to return to the

START or DOWN position, return the crimping head

for repairs.

7. REPLACEMENT AND REPAIR

Customer-replaceable parts are listed in Figure 4. 

A complete inventory can be stocked and controlled 

to prevent lost time when replacement of parts is

necessary. Order replacement parts through your 

TE representative, or call 1-800-526-5142, or send a

facsimile of your purchase order to 1-717-986-7605, or

write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

Tools may also be returned to TE for evaluation and

repair. For tool repair service, contact a TE

representative at 1-800-526-5136.

8. REVISION SUMMARY

Since the previous release of this document, the

following changes were made:

•Added Crimping Head 2161730-1 to document.

•Corrected trademark references in Figure 1.

•Updated company name, logo, and format to

corporate requirements.

123.19 [4.850]

76.84

[3.025]

327.32

[12.887]

SECTION A-A

WEIGHT:

12.7 kg [28 lb] (Approx)

REPLACEMENT PARTS FOR CRIMPING HEADS 58422-1 AND 2161730-1

ITEM PART NUMBER DESCRIPTION QTY PER

HEAD

1311471-1 Coupler, Quick Connect / Disconnect 1

2306209-8 Pin, Removable Latch 1

38-59558-5 Pin, Pivot 1

41-21045-1 Ring, Retaining 1

54-21012-0 Setscrew 3

64-23147-7 Spring, Compression 1

71-21919-6 Pin, Dowel 1

408-9535

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Rev C

Figure 4

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