TE Connectivity 58046-1 Manual de usuario

Indenter Die

(Stationary)

Ferrule

Crimp

Sections

Anvil Die

(Moving)

Center

Contact

Locator

Center

Contact

Crimp

Section

*Trademark

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1of 4

Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111



PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com LOC B

408-6759



Crimping Die Assembly 58046-1 27 JUN 11 Rev C

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

This instruction sheet covers theuse and maintenance

of Crimping Die Assembly 58046-1, which is used in

PRO-CRIMPER* III Hand Tool Frame Assembly

354940-1. The die assembly crimps various

configurations of Commercial SMB Connectors onto

coaxial cable.

Figure 2

Tool Jaws

(Ref)

Die

Assembly

Die

Retaining

Screws

PRO-CRIMPER III

Hand tool Frame

Assembly 354940-1

Catalog 82074 provides a guide for cable-to-

connector selection. For cable sizes and connectors

not referenced in the catalog, contact Product

Engineering for connector recommendations.

NOTE

All dimensions on this document are in metric units

[with U.S. customary units in brackets].



Reasons for reissue are provided in Section 7,

REVISION SUMMARY.

2. DESCRIPTION (FIGURE 1)

Each die assembly consists of an indenter die and an

anvil die, and includes a center-contact crimp section

and a center-contact locator. The die assembly

features two large crimp sections for ferrules.

3. DIE INSTALLATION

1. Close the tool handles until the ratchet releases,

then allow the handles to open fully.

2. Insert the dies into the tool jaws as shown in

Figure 2, and align the retaining holes in each die

with the associated holes in the tool frame.

3. Thread, but do not tighten, the die retaining

screws into the holes.

408-6759

2of 4

Rev C

4. Carefully close the tool handles, making sure that

the dies align properly.

5. Tighten the die retaining screws securely.

4. CRIMPING PROCEDURE (Figure 3)

NOTE

This tool will not provide a crimp conforming to

military requirements, nor can it be used on MIL-

type connectors.



NOTE

Refer to the appropriate instruction sheet,

packaged with the connectors, for cable stripping

dimensions and connector assembly procedures.



Indenter

Die

Crimped

Ferrule

Crimp Area

B (Ref)

Anvil Die Crimp Area

A (Ref)

Straight Plug

Connector

(Ref)

Contact Crimp

Section

Figure 3

Slide ferrule onto the cable and strip cable according

to specified dimensions. Flare braid and proceed as

follows:

1. Crimp center conductor:

a. Straight Plug Connector (Figure 4A)

Place contact in center contact crimp section,

making sure the contact bottoms against the

locator. Insert center conductor into center

contact. To crimp the contact, close the tool

handles until the ratchet releases. Open tool

handles fully to remove crimped contact.

b. Right-Angle Plug Connector (Figure 4B)

Position conductor in slot of captive contact,

ensuring that shielding is over connector's

support sleeve. Solder center conductor to

captive contact as described in Instruction

Sheet 408-2987-5. Place contact in contact

crimp section, making sure the contact bottoms

against the locator. To crimp the contact, close

the tool handles until the ratchet releases.

Open tool handles fully to remove crimped

contact.

c. Jack and Bulkhead Jack Connectors (Figures

4C and 4D)

Place contact in contact crimp section making

sure the contact bottoms against the locator.

Insert center conductor into center contact. To

crimp the contact, close the tool handles until

the ratchet releases. Open tool handles fully

and remove crimped contact.

SMB Connector Kits

AStraight Plug Kit 228213

413985, 414946 Series

Plug Body

Center Contact

Ferrule

BRight-angle Plug Kit

228214, 414363 Series

Ferrule

End Cap

Right-Angle

Plug Body

CJack Connector Kit 414170 Series

Nut

Lockwasher

Jack Body

Center

Contact

Ferrule

DBulkhead Jack Connector Kit 228217 Series

Figure 4

408-6759

3of 4

Rev C

2. Insert crimped contact assembly into the

connector. Slide the ferrule forward over the braid

and support sleeve as described in the appropriate

instruction sheet packaged with the connector.

3. Insert connector ferrule into proper crimp area.

NOTE

When using RG-178/U or RG-196/U cable, place

ferrule in crimp area B. For all other cable sizes,

use crimp area A.



4. Slide ferrule and contact through the crimp area

until the ferrule flange bottoms against the die to

prevent damage to the connector. Close tool

handles until the ratchet releases.

5. Open tool handles fully to remove crimped

connector assembly.

5. MAINTENANCE AND INSPECTION

5.1. Daily Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint-free

cloth. Do NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die retaining screws

are properly secured.

3. When the dies are not in use, store them in a

clean, dry area. When the tool is not in use, store it

with the handles closed to prevent objects from

becoming lodged within the jaws.

5.2. Visual Inspection

1. Remove all lubrication and accumulated film from

the dies by immersing the dies in a suitable

commercial degreaser.

2. Make certain that all die retaining screws and die

components are properly secured.

3. Inspect the crimping surfaces for flattened,

chipped, worn, or cracked areas. If damage is

evident, the dies must be replaced. Refer to Section

6, REPLACEMENT.

5.3. Measuring Die Opening

The die assembly will perform correctly as long as: 

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the die assembly

bottoms.

Figure 5 provides information on die opening sizes.

For specific applications where wire stiffness, material,

or insulation may give different than standard

performance, it may be necessary to measure the

crimped ferrule, rather than to verify the size of the die

opening.

C†

DIE

ASSEMBLY DIE OPENING (mm [in.])

A B C†

58046-1 3.00 ±0.08

[.118 ±.003] 2.39 ±0.10

[.094 ±.004] 0.610 - 0.673

[.0240 - .0265]

† NOTE: Alternate method to check “C” dimension is to crimp a

#20AWGsolidwire,andmeasurethecrimpheight.Onesidemay

be 0.051 [.0020] out of tolerance, as long as the average

measurements of both sides are within the dimension specified.

Figure 5

Crimp height inspection is performed through the

use of a micrometer with a modified anvil,

commonly referred to as a crimp height comparator. 

TE does not market crimp height comparators.

Refer to Instruction Sheet 408-7424 for detailed

information on obtaining and using a crimp height

comparator.

5.4. Ratchet Adjustment (Figure 6)

The tool frame assembly ratchet mechanism features

an adjustment wheel with numbered settings. If the

crimp height is not acceptable, adjust the ratchet as

follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel from

the opposite side of the tool.

3. Observe the ratchet adjustment wheel. If a tighter

crimp is required, rotate the adjustment wheel

COUNTERCLOCKWISE to a higher-numbered

setting. If a looser crimp is required, rotate the

adjustment wheel CLOCKWISE to a lower-

numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the crimp height is acceptable, secure the

lockscrew. If the dimension is unacceptable, remove

lockscrew and continue to adjust the ratchet, and

again measure a sample crimp

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

408-6759

4of 4

Rev C

Figure 6

6. REPLACEMENT

Customer-replaceable parts are listed in Figure 7. A

complete inventory should be stocked and controlled

to prevent lost time when replacement of parts is

necessary. Order replacements through your 

TE Connectivity Representative, or call 

1-800-526-5142, or send a facsimile of your purchase

order to 1-717-986-7605, or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

For customer repair service, call 1-800-526-5136.

7. REVISION SUMMARY

•Revised crimp height comparator information.

•Updated document to corporate requirements.

Figure 7

REPLACEMENT PARTS

ITEM PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY

1 312224-1 LOCATOR 1

2 21028-2 PIN, Slotted Spring 2

3 1-21000-0 SCREW, Socket Head Cap 4

4 312228-1 CRIMPING DIE, Lower 1

5 312227-1 CRIMPING DIE, Upper 1

6 312226-1 INSULATION INSERT, Lower 1

7 312225-1 INSULATION INSERT, Upper 1

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