TE Connectivity AMP-HDI Manual de usuario

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com LOC B

408-9007

AMP-HDI* High Density

Interconnection Printed Circuit

(PC) Board Connectors 18 AUG 11 Rev A

Figure 1

1. INTRODUCTION

This instruction sheet covers the contacts,

accessories, mounting procedures, and pc board

layout dimensions recommended for the AMP-HDI

connectors listed in Figure 1.

Read these instructions carefully before installing or

assembling the connectors.

Figures and illustrations are for reference only and

are not drawn to scale.

2. DESCRIPTION

AMP-HDI pin and receptacle connectors are available

with two, three, or four rows of contacts, on a .100-in.

grid, totaling a maximum of 684 positions.

The connectors feature pin headers with ACTION

PIN* contacts; four-point, box-type receptacle

contacts; and a 64-combination keying arrangement.

One or two guide pins are used to facilitate reliable

mating of long connectors.

3. INSTALLING AMP-HDI CONNECTORS

3.1. Pin Connectors

When installing a pin connector into a pc board,

use of an insertion fixture is recommended to

protect the posts of the ACTION PIN contacts and

to support the connector and pc board in the

machine base. The insertion fixture is designed by

the customer for the specific connector size.

The connectors can be inserted into the pc board by

using the insertion tool listed in Figure 2 and by using

a power unit which is required for larger connectors

and larger pc boards.

Proceed as follows:

1. Place the pc board on top of the insertion fixture.

2. Align pc board holes with insertion fixture holes,

and loosely press connector contact posts through

holes in pc board and insertion fixture.

3. Select the appropriate insertion tool, and position

the tool in the top of the connector. See Figure 2.

4. Adjust the power unit to correct shut-height.

Receptacle

Connector

Guide Pin

PinConnector

(4-Row)

CONNECTORS

TYPE PART NUMBER

4-Row Pin 532435, 532448, 532818, 532837, 532841, 532921, 532933, 533056, 533254, 533270, 533404

Receptacle 532434, 532840, 532903, 532920

3-Row Pin 532432, 532438, 532447, 532839, 532919, 533061, 533092, 533093, 533094, 533294, 533296

Receptacle 532431, 532838, 532918, 533268

2-Row Pin 532429, 532446, 533060, 533090, 533091

Receptacle 532428, 532825

NOTE

408-9007

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Rev A

Figure 2

5. Center connector under power unit and cycle

machine to insert connector.

6. Remove connector from power unit.

The maximum allowable gap between seated

connector and pc board is 0.25 mm [.010 in.].

3.2. Receptacle Connectors (Figure 3)

Receptacle connectors are installed into pc boards

by using Alignment Tool 532925 which aids in the

insertion of the connector into the pc board. The

tool is available in three lengths which incorporate

75, 135, and 180 contact positions, and the tool

featuresacam-actuatedleverto “open”and“close”

the tool on the receptacle contacts.

Refer to Figure 3 and proceed as follows:

1. Determine number of contact positions in the

assembly being mounted. Make a layout on the pc

board, using the recommended dimensions

provided in Figure 7.

2. Select proper tool, and adjust cam lever to

vertical position to place tool in “open” position.

3. Place contacts in alignment holes of tool, and

adjust lever to horizontal position to “close” the

alignment tool on contacts.

4. Place receptacle contacts through pc board holes

to position connector on pc board.

Figure 3

5. Adjust lever of tool to “open” position and slide

alignment tool from between the connector and pc

board.

6. Fasten connector to the pc board with

appropriate hardware.

7. Solder contacts to pc board using a standard

soldering technique.

4. REPLACING DAMAGED CONTACT

The pin and contact replacement tool, shown in

Figure 4 is used to replace ACTION PIN contacts on

pc boards and panels.

Figure 4

CONNECTOR ROWS INSERTION TOOL NUMBER

2 58172-1 thru 59172-7

3 58172-8 thru 1-58172-9

4 2-58172-0 thru 3-58172-7

Insertion Tool

Connector

PC Board

NOTE

REPLACEMENT

TOOL REPLACEMENT

TIP REMOVAL

TIP KITPART

NUMBER

380392-8 308554-1 265964-1 265871-7

Receptacle

Connector

PC Board

ToolSlidesInto

Connector

Alignment

Tool

CamLever

(Open)

Pin and Contact

Replacement Tool

ACTION PIN Contact

Replacement Tip ACTION PIN Contact

Removal Tip

408-9007

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Rev A

The tool features a spring-loaded, internally-threaded

tip. The removal and replacement tips are designed to

remove or replace contacts of specific types and sizes.

The replacement tool tip is threaded into the tip of the

standard tool and fits onto the appropriate contact to

be replaced.

Forproperremovalandreplacementofthecontact,

the specified tool tips must be used. Replacement

tips can be obtained through your local

TE Connectivity Representative.

4.1. Contact Removal (Figure 5)

1. Thread the contact removal tip into the tip of the

replacement tool.

2. Position contact removal tip over square post of

contact.

3. Holding replacement tool and pc board firmly,

push contact out of the pc board and housing.

If the pc board or panel hasbeen soldered, contact

removal requires use of a soldering iron along with

the replacement tool for Steps 2 and 3. Hold hot tip

of soldering iron against the pin to be removed,

NOT against the pc board or panel. After the

contact is removed, use a .038-in. drill bit to clean

and size the hole for contact replacement. Do NOT

re-use ACTION PIN contacts that have been

removed.

Figure 5

4.2. Replacing Pin Contacts (Figure 6)

1. Thread appropriate ACTION PIN contact

replacement tip into tip of replacement tool.

2. After removing damaged contact, insert

replacement contact.

3. Fit hole in replacement tip over contact, rotate

tool 90° to locate contact in position, and apply force

in direction of arrow. See Figure 6.

The shoulder of contact must align with slot of

replacement tip before applying force to

replacement contact.

4. After applying force on contact to fully seat the

contact, the contact shoulder should be flush with

housing.

5. Remove replacement tool from contact.

5. REVISION SUMMARY

•Updated document to corporate requirements

•Deleted obsolete tool in Figure 2

•Deleted text in Paragraph 3.1

•New logo

Figure 6

NOTE

Housing

PC Board

Removal Tip

Push Damaged

Contact Until It

Snaps Free

Pinand Contact

Replacement

Tool

NOTE

Replacement

Tool

Replacement

Tip

Apply Force Until Tool

Bottoms on Connector

Housing (Contact is

Fully Inserted)

408-9007

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Rev A

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